Model:
Blade 500 / 525 ATV
Product Name:
TGB BLADE 500 525 ATV Full Service & Repair Manual
Product Description:
Complete Factory Service Repair Workshop Manual. No Extra fees, No Expiry dates. Service Repair Workshop Manual, available for instant download to your computer tablet or smart phone. This Professional Manual covers all repairs, servicing and troubleshooting procedures. It is very detailed and contains hundreds of pages with detailed photos & diagrams. This is the same type of manual used by professional Mechanics and Technicians containing step by step instructions & highly detailed exploded diagrams & pictures to show you how to complete every job correctly.
Target Audience:
DIY enthusiasts, professional mechanics, and service technicians working on TGB Blade 500/525 ATVs.
Value Proposition:
Provides professional-grade, comprehensive service information for TGB Blade ATVs at a single, perpetual access price point.
Accessibility:
Instant download to various devices.
Completeness:
Full factory service and repair coverage, not a trial or limited version.
Visual Aids:
Hundreds of detailed photos and diagrams.
Primary Coverage:
Comprehensive repair, service, and troubleshooting for TGB Blade 500 and Blade 525 ATVs.
Estimated Page Count:
Hundreds (exact number not specified but described as 'very detailed and contains hundreds of pages')
Type:
Factory Service Repair Workshop Manual
Language:
English (implied by product description)
Format:
Digital Download (PDF)
Engine Service:
Detailed procedures for engine disassembly, reassembly, maintenance, and troubleshooting.
Fuel System:
Carburetor/fuel injection system diagnostics, cleaning, and repair.
Cooling System:
Radiator, fan, coolant, and thermostat service.
Exhaust System:
Inspection and repair of exhaust components.
Transmission Service:
CVT (Continuously Variable Transmission) maintenance, belt replacement, and gearbox service.
Drivetrain:
Front and rear differential service, driveshaft maintenance, and axle repairs.
Suspension System:
Front and rear suspension component inspection, repair, and alignment procedures.
Steering System:
Steering column, tie rod, and steering mechanism service.
Braking System:
Brake caliper, master cylinder, brake lines, and pad/shoe replacement.
Electrical System:
Wiring diagrams, starter, alternator, battery, ignition system, lighting, and accessories.
Bodywork And Chassis:
Frame inspection, body panel removal/installation, and general body maintenance.
Wheels And Tires:
Tire pressure, wear, and replacement guidelines.
Routine Maintenance:
Oil changes, filter replacements, lubrication points, and general inspections.
Troubleshooting Guides:
Diagnostic procedures for common problems and component failures.
Repair Procedures:
Step-by-step instructions for component replacement and repair.
Overhaul Instructions:
Complete disassembly and reassembly of major components like the engine and transmission.
Adjustment Procedures:
Valve adjustments, carburetor settings, brake adjustments, etc.
Wiring Diagrams:
Detailed electrical schematics for accurate troubleshooting.
Depth:
Full factory-level repair and diagnostic information.
Detail Level:
Highly detailed with step-by-step instructions, photos, and exploded diagrams.
Searchable Text:
Likely searchable due to PDF format, although not explicitly stated.
Printability:
Printable by the user (single pages or entire manual).
Binding Type:
N/A (Digital download)
Paper Type:
N/A (Digital download)
Operating Systems:
Compatible with all Windows and MAC computers.
Usage License:
Unlimited usage on multiple computers, no expiry dates, no renewal fees.
Engine Type:
Likely a single-cylinder, four-stroke, liquid-cooled engine (typical for this class of ATV).
Displacement:
500cc and 525cc variants specified for the model line.
Bore X Stroke:
Specific values would be detailed within the manual.
Compression Ratio:
Specific values would be detailed within the manual.
Valve Train:
Likely SOHC (Single Overhead Cam) with 4 valves per cylinder, common for this type of engine.
Horsepower:
Specific figures would be detailed within the manual, typically in the 30-40 HP range for this displacement.
Torque:
Specific figures would be detailed within the manual.
Fuel Delivery:
Likely carburetor (e.g., Keihin or Mikuni) or electronic fuel injection (EFI), depending on the specific year and sub-model.
Fuel Type:
Unleaded gasoline, typically 87 octane or higher.
Oil Type:
Specific SAE viscosity grade and API service classification (e.g., SAE 10W-40 API SG or higher) would be in the manual.
Oil Capacity:
Specific oil capacity in liters/quarts would be detailed in the manual.
Type:
Automatic CVT (Continuously Variable Transmission) with High/Low range and Reverse.
Drive Modes:
2WD/4WD selectable, often with differential lock.
Belt Maintenance:
Detailed procedures for CVT belt inspection, replacement, and tension adjustment.
Gear Reduction:
Internal gear reduction ratios for Hi and Lo ranges would be specified.
Transmission Fluid Type:
Specific CVT fluid or gear oil type and viscosity would be specified.
Transmission Fluid Capacity:
Specific capacity for the transmission and differential would be detailed.
Overall Length:
Specific dimensions would be listed in the manual, but typically around 2100-2200 mm for this class.
Overall Width:
Specific dimensions would be listed in the manual, typically around 1100-1200 mm.
Overall Height:
Specific dimensions would be listed in the manual, typically around 1150-1250 mm.
Dry Weight:
Specific dry weight would be listed in the manual, likely in the 250-300 kg range.
Curb Weight:
Specific curb weight would be listed in the manual.
Payload Capacity:
Specific payload capacity (front/rear racks) would be detailed in the manual.
Towing Capacity:
Specific towing capacity would be detailed in the manual, often around 300-500 kg.
Braking System Type:
Hydraulic disc brakes on all wheels, often dual front calipers and single rear caliper.
Parking Brake:
Typically hand-lever operated or integrated into the transmission shifter.
Lighting:
Headlights, taillights, brake lights, and potentially LED accents.
Hand Guards:
Often standard or available to protect rider's hands.
Frame Construction:
Typically a robust steel frame designed for off-road use.
Instrument Cluster:
Digital or analog instrument cluster displaying speed, RPM, odometer, fuel level, and warning lights.
4Wd System:
Electronically or manually selectable 2WD/4WD with potential locking differentials.
Lighting Controls:
Standard lighting controls with high/low beam switching.
Engine Oil Change:
Typically every 100-150 hours or annually, specific interval in manual.
Air Filter Cleaning:
Check every 50-100 hours, clean/replace as needed.
Spark Plug Replacement:
Typically every 500-1000 hours or annually.
Transmission Fluid Change:
Typically every 200-300 hours or annually.
Valve Adjustment:
Often recommended at first service (e.g., 50 hours) and then every 500-1000 hours.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, specific type and mixture ratio in manual.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, as specified.
Common Wear Items:
CVT belt, brake pads, tires, suspension bushings are common wear items on ATVs.
Electrical Connections:
Corrosion or loose connections in off-road environments can lead to electrical gremlins.
Manufacturer:
TGB (Taiwan Golden Bee) is a Taiwanese manufacturer known for scooters and ATVs.
Blade Series:
The Blade series represents TGB's line of utility and sport-utility ATVs, with various engine displacements and features offered over the years.
Production Years:
Specific production years for the 500/525 models would be covered by the manual, likely spanning mid-2000s to late 2010s, but may vary by region.
