TGB HORNET 50-90 Service Repair Manual

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Taper: Motorcycle

Distributeur:

UGS: 125462

Mots clés: HORNET 50 HORNET 90 Motorcycle TGB

Variantes de produits

Description

This manual covers the Hornet, a line of scooters that typically features engine displacements ranging from approximately 50cc to 90cc. Known for its robust engineering and reliability, the Hornet is designed for urban commuting and recreational riding, offering a practical and engaging riding experience. Its durable construction and user-friendly operation have made it a popular choice for owners seeking an efficient and dependable mode of transportation. The model's lineage within scooter offerings highlights a commitment to producing accessible and well-performing vehicles. This comprehensive Service and Repair Manual provides detailed guidance for the Hornet 50-90. It covers essential maintenance procedures, including scheduled service, fluid changes, and component inspections, as well as in-depth troubleshooting and repair instructions for all major systems. Areas addressed include the engine overhaul, transmission service, chassis and suspension, braking system, and electrical components. The manual is an indispensable resource for owners, independent repair shops, and technicians, enabling them to effectively maintain, diagnose, and repair the vehicle, ensuring its optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Model:

Hornet

Model Variant:

50-90

👋 Introduction

Market Position

Target Audience:

TGB Hornet 50-90 owners, independent repair shops, and DIY enthusiasts

Competitive Analysis

Value Proposition:

Provides comprehensive DIY repair and maintenance resources, potentially reducing reliance on professional servicing.

Key Features

Detail Level:

Extremely detailed, covering all aspects of repair and maintenance.

Organizational Structure:

Superb Table of Contents for easy navigation.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

Page Count

Estimated Pages:

Hundreds (as per description)

📖 Manual Coverage

Systems Covered

Engine:

Engine overhaul, tuning, fuel system, lubrication, cooling system

Transmission:

Automatic transmission (CVT), gearbox, clutch operation and service

Chassis:

Frame, suspension (front and rear), steering system

Brakes:

Brake system (front and rear), hydraulic components, bleeding procedures

Electrical:

Wiring diagrams, lighting system, ignition system, charging system, battery maintenance

Bodywork:

Body panel removal and installation, trim components, seat servicing

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication points

Troubleshooting:

Diagnostic procedures, fault finding charts, common issue identification

Repair:

Component disassembly, reassembly, replacement, and adjustment procedures

Rebuilding:

Engine rebuild procedures, transmission overhaul, suspension component rebuilding

Refurbishment:

Cosmetic and mechanical refurbishment guidance

Restoration:

Guidance for bringing a vehicle back to original specifications

Technical Depth

Depth Level:

Comprehensive; covers basic to advanced repair and diagnostic procedures

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchable Text:

Likely, but not explicitly stated in product info

Printable:

Yes, standard PDF functionality

Print Quality

Quality Level:

High-resolution digital scans or native digital documents

Binding Type

Binding Style:

N/A (Digital PDF)

Paper Type

Paper Material:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Two-stroke, air-cooled (typical for 50-90cc scooters of this era)

Displacement Range:

Approximately 50cc to 90cc

Carburetion:

Carburetor-fed (specific model dependent, e.g., Mikuni, Keihin)

Performance

Horsepower Range:

Typically 5-10 HP, depending on exact displacement and tuning

Torque Curve:

Focus on low-to-mid-range torque for urban acceleration

Fuel System

Fuel Type:

Unleaded gasoline (typically 91 octane or higher recommended)

Oil Mixture:

Pre-mix or automatic oil injection system (common for 2-stroke)

Engine Codes

Engine Code Identification:

Manual will detail specific engine identification markings and codes.

🔧 Transmission

Standard

Transmission Type:

Automatic Continuously Variable Transmission (CVT)

Drive System:

Belt drive to rear wheel

Features

Clutch Type:

Centrifugal automatic clutch

Gear Ratios:

Variable, determined by CVT mechanism

Fluid Specifications

Transmission Fluid Type:

Specific automatic transmission fluid (ATF) or scooter oil (manual will specify exact type and capacity)

📐 Dimensions

Exterior

Wheelbase:

Variable, typically 1200-1300mm for this class of scooter

Length:

Variable, typically 1700-1900mm

Weights

Dry Weight:

Estimated 70-90 kg, depending on model variant

Gross Vehicle Weight Rating:

Manual will specify GVWR for safe operation

🛡️ Safety Features

Ratings

Safety Standards:

Adheres to relevant regional safety standards for mopeds/scooters.

Active Features

Braking System:

Disc brake (front) and drum or disc brake (rear) configurations common.

Lighting:

Headlight, taillight, brake light, turn signals (as per regulatory requirements).

Passive Features

Frame Construction:

Steel tube frame for structural integrity.

💡 Technology Features

Infotainment

Dashboard:

Analog or digital speedometer, odometer, fuel gauge, indicator lights.

Driver Assistance

Typically not available on models of this age and class.

Connectivity

Bluetooth:

Not applicable for this type of vehicle.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific intervals for engine oil and transmission oil (if applicable).

Spark Plug Replacement:

Typical intervals for 2-stroke engines, manual will specify exact type and gap.

Air Filter Cleaning:

Regular cleaning/replacement based on operating conditions, detailed in manual.

Belt Inspection:

CVT belt should be inspected for wear and damage at specified intervals (e.g., annually or every few thousand kilometers).

Fluid Specifications

Engine Oil Type:

2-stroke specific oil (e.g., JASO FD or equivalent), manual will specify grade and mixing ratio if applicable.

Brake Fluid Type:

DOT 3 or DOT 4 (manual will specify exact requirement).

Known Issues

Common Wear Items:

CVT belt, drive clutch rollers, spark plugs, air filter, brake pads/shoes.

2 Stroke Specific:

Carbon buildup in exhaust and cylinder head, potential for piston ring wear.

Technical Data

Valve Clearance:

N/A (2-stroke engine does not have valves).

📚 Vehicle History

Brand Heritage

Manufacturer:

TGB (Taiwan Golden Bee) - known for producing scooters and ATVs.

Model Evolution

Hornet Lineage:

Part of TGB's scooter offerings, likely a popular model in its segment and production years.

Production

Production Period:

Manual likely covers specific production years; the '50-90' suggests a range of engine displacements offered within the Hornet model.

🏆 Awards & Recognition

Recognitions

Segment Popularity:

TGB scooters generally hold a solid reputation in the entry-level and mid-range scooter market.

Ratings

Reliability:

Dependent on maintenance, but generally considered reliable with proper care.