Target Audience:
Owners and independent repair shops seeking comprehensive, dealership-level repair data.
Value Proposition:
Provides significant cost savings by enabling DIY repairs, equivalent to technician manuals used at dealerships.
Delivery Method:
Instant download, eliminating shipping costs and wait times.
Content Specificity:
Vehicle-specific, not generic information, ensuring accuracy for TGB Hornet models.
Visual Aid:
Hundreds of illustrations, diagrams, and wiring schematics.
Models Covered:
All TGB Hornet 50 and 90cc models and variations.
Repair Scope:
Comprehensive A-Z repair, maintenance, and diagnostic procedures.
Estimated Page Count:
Likely 200-400 pages (typical for a full workshop manual).
Type:
Factory Service Repair Workshop Manual.
File Format:
PDF (Printable, zoomable images).
Engine Mechanical:
Engine overhaul, rebuilding, disassembly, assembly, timing, and performance tuning.
Fuel System:
Carburetor service, fuel pump, fuel lines, fuel tank maintenance and repair.
Ignition System:
Spark plug service, ignition coil, CDI unit, timing and troubleshooting.
Transmission Drivetrain:
Clutch service, transmission removal/installation, internal component repair.
Brakes:
Front and rear brake system service, bleeding, pad/shoe replacement, caliper/drum maintenance.
Suspension:
Front forks, rear shock absorber service and adjustment, linkage maintenance.
Electrical System:
Wiring schematics, lighting system, battery service, charging system, starter motor.
Cooling System:
For liquid-cooled models (if applicable), radiator, coolant, water pump service.
Chassis Frame:
Frame inspection, steering head bearing service, wheel bearing replacement.
Bodywork Trim:
Panel removal/installation, seat, fairings, plastics, and accessories.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), problem-solving trees.
Repair:
Step-by-step instructions for virtually all mechanical and electrical repairs.
Rebuilds:
Complete engine and transmission rebuilding procedures.
Component Replacement:
Detailed guides for replacing individual parts and assemblies.
Depth:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts.
Special Tools:
Identification of required special tools for specific procedures.
Compatibility:
Windows (XP, Vista 32/64, 7, ME, 98, NT, 2000) and Mac OS.
Software Requirement:
Adobe PDF Reader.
Printability:
All pages are printable.
Image Scaling:
Images can be blown up and printed enlarged.
Binding:
Digital Download (No physical binding).
Paper Type:
N/A (Digital file).
Engine Type:
Likely single-cylinder, 2-stroke or 4-stroke (common for 50-90cc scooters).
Displacement:
50cc and 90cc variants. Specific bore and stroke dimensions would be detailed in the manual.
Horsepower:
Precise HP figures for 50cc and 90cc models are specific and would be in the manual.
Torque:
Specific torque figures for different RPMs would be detailed in the manual.
Fuel Delivery:
Carburetor (specific model and jetting details in manual).
Cooling Method:
Air-cooled or Liquid-cooled, depending on specific Hornet variant. Manual will specify.
Transmission Type:
Automatic CVT (Continuously Variable Transmission) is standard for this class of scooter.
Optional Transmissions:
None typically offered for this model.
Clutch Type:
Centrifugal automatic clutch.
Gear Oil:
Specific gear oil viscosity and capacity would be detailed in the manual (e.g., SAE 80W-90).
Wheelbase:
Specific wheelbase dimensions for TGB Hornet models are available in the manual.
Overall Length:
Specific length dimensions for TGB Hornet models are available in the manual.
Dry Weight:
Specific dry weight figures for 50cc and 90cc models are in the manual.
Curb Weight:
Specific curb weight figures for 50cc and 90cc models are in the manual.
Crash Test Results:
Not typically rated by standard automotive safety organizations like NHTSA or IIHS for scooters.
Braking System:
Disc brakes (front and possibly rear) or drum brakes, depending on the specific model variant.
Lighting:
Headlight, taillight, brake light, turn signals, and indicator lights.
Instrument Panel:
Analog or digital speedometer, odometer, fuel gauge (if equipped), turn signal indicators, and warning lights.
Braking Assist:
ABS is typically not a feature on 50-90cc scooters of this era.
Charging Ports:
May include a 12V accessory socket for charging devices, as detailed in the manual.
Oil Change Interval:
Typically every 1,000-2,000 km or annually, as specified by TGB. Manual will provide precise intervals.
Spark Plug Replacement:
Intervals will be detailed, typically based on mileage or hours of operation.
Air Filter Cleaning:
Regular inspection and cleaning/replacement intervals will be outlined.
Engine Oil:
Specific oil viscosity (e.g., 10W-40, 20W-50) and API classification for 2-stroke or 4-stroke engines, and capacity will be in the manual.
Coolant:
If liquid-cooled, specifications for antifreeze/coolant mixture ratio and type (e.g., ethylene glycol based) will be provided.
Common Wear Items:
Brake pads, tires, drive belt (CVT), spark plugs, air filter, and battery are common wear items. Manual will detail inspection and replacement procedures.
Carburetor Clogging:
Can occur due to infrequent use or poor fuel quality. Manual covers cleaning and adjustment.
