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TGB HORNET 50-90 Workshop Repair Manual All ModelS COVERED

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This workshop service repair manual covers the Hornet, a line of scooters known for their urban mobility and reliable performance. Available in 50cc and 90cc variants, the Hornet is engineered...
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Taper: Motorcycle
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UGS: 125952
TGB HORNET 50-90 Workshop Repair Manual All ModelS COVERED
This workshop service repair manual covers the Hornet, a line of scooters known for their urban mobility and reliable performance. Available in 50cc and 90cc variants, the Hornet is engineered for practical daily use, offering a straightforward and efficient riding experience. , a manufacturer with a history in scooters and ATVs, has developed the Hornet series to provide accessible transportation, often recognized for its value and dependable operation within its market segment. This comprehensive English-language manual provides detailed instructions for the maintenance and repair of all Hornet models. It encompasses a vast range of topics, including in-depth engine and transmission procedures, electrical system troubleshooting with wiring diagrams, brake system servicing, suspension and steering adjustments, fuel system maintenance, and bodywork. The manual is designed to assist both enthusiasts and professional technicians, offering step-by-step guidance, exploded views, diagrams, and illustrations to facilitate accurate repairs and ensure the longevity of your Hornet.
🏷️ Basic Information
Identification
Make:
TGB
Model:
Hornet
Model Variants Covered:
50cc and 90cc
Codes
Manual Type:
Workshop Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Enthusiasts, DIY mechanics, service technicians for TGB Hornet scooters
Competitive Analysis
Value Proposition:
Provides essential technical data for maintaining and repairing TGB Hornet models, reducing reliance on costly professional services.
Key Features
Visual Aids:
Easy-to-read exploded views and diagrams for clear identification and disassembly/assembly.
Instruction Style:
Step-by-step instructions for accurate adjustments and repairs.
Content Type:
Includes illustrations, diagrams, specifications, procedures, and pictures.
📋 Manual Details
Coverage Areas
General Coverage:
All models covered
Page Count
Estimated Pages:
Comprehensive (specific number not provided, but described as 'huge amount of detailed repair information')
Manual Type
Type:
Workshop Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine repair, overhaul, and adjustment procedures
Transmission:
Transmission disassembly, assembly, and adjustment
Electrical System:
Wiring diagrams, component testing, troubleshooting
Brakes:
Brake system maintenance, repair, and adjustment
Suspension Steering:
Suspension and steering system inspection, repair, and alignment
Fuel System:
Carburetor, fuel lines, and fuel tank servicing
Cooling System:
Cooling system components and maintenance
Exhaust System:
Exhaust system components and servicing
Bodywork Chassis:
Body panel removal/installation, chassis inspection
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug service
Troubleshooting:
Diagnostic procedures for common issues
Disassembly Assembly:
Step-by-step instructions for component removal and reinstallation
Rebuilds Overhauls:
Complete engine and transmission rebuild procedures
Adjustments:
Carburetor tuning, brake adjustments, clutch adjustments
Installation:
Instructions for installing specific parts or accessories
Technical Depth
Depth:
Comprehensive, suitable for DIY servicing and professional workshop use
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text (typical for PDF manuals)
Print Quality
Print Readability:
Optimized for digital viewing and printing
Binding Type
Binding:
Not applicable (digital download)
Paper Type
Paper:
Not applicable (digital download)
Compatibility
Operating Systems:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder (typical for this displacement range)
Displacement:
50cc and 90cc variants
Performance
Horsepower 50Cc:
Estimated 3-4 HP (typical, actual may vary by specific model year)
Horsepower 90Cc:
Estimated 5-7 HP (typical, actual may vary by specific model year)
Fuel System
Fuel Delivery:
Carburetor (specific model and jetting details likely in manual)
Ignition System:
CDI (Capacitor Discharge Ignition) likely
Cooling System
Cooling Method:
Air-cooled (typical for this class)
Lubrication
Lubrication Method:
Oil injection system or premix (details in manual)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Features
Clutch Type:
Centrifugal automatic clutch
Final Drive:
Belt drive via CVT, followed by gear reduction
📐 Dimensions
Exterior
Body Style:
Scooter
Weights
Dry Weight:
Specific figures not provided, but generally in the 70-90 kg range for this class
Gross Vehicle Weight Rating:
Specific figures not provided, but expected to be around 150-180 kg
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable for this vehicle type (moped/scooter classification)
Active Features
Braking System:
Front disc brake, rear drum brake (common configuration, specific details in manual)
Lighting:
Headlight, taillight, turn signals
Passive Features
Chassis Construction:
Steel frame construction
💡 Technology Features
Infotainment
Instrument Panel:
Analog or digital displays for speedometer, odometer, fuel level, turn signals, and indicator lights.
Driver Assistance
Safety Features:
Basic safety features include lights, brakes, and mirrors. Advanced driver assistance systems are not typically found on this vehicle class.
Connectivity
Connectivity Options:
None
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time recommendations (typically 1,000-3,000 km or 6-12 months for the gearbox oil and the 2-stroke oil for the injection system).
Spark Plug Replacement:
Refer to manual for specific mileage recommendations (e.g., 3,000-5,000 km).
Air Filter Cleaning Replacement:
Refer to manual for specific mileage/time recommendations (e.g., 2,000-4,000 km).
Fluid Specifications
Gearbox Oil:
GL-5 80W-90 gear oil (typical specification, confirm with manual).
2 Stroke Oil:
High-quality, JASO FD certified 2-stroke synthetic or semi-synthetic oil (for oil injection systems).
Brake Fluid:
DOT 3 or DOT 4 (confirm with manual for specific system requirements).
Known Issues
Carburetor Performance:
Can be susceptible to clogging from fuel varnish if left unused; requires periodic cleaning and adjustment.
Belt Wear:
CVT drive belts require periodic inspection and replacement based on mileage and condition to prevent slippage and potential transmission damage.
Electrical Connections:
Corrosion or loose connections can lead to intermittent electrical faults, particularly in humid environments.
Maintenance Schedule Availability
Schedule Details:
Manual provides detailed recommended service intervals and procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
TGB (Taiwan Golden Bee) is a Taiwanese manufacturer known for scooters and ATVs.
Model Evolution
Hornet Lineage:
The Hornet series is a line of entry-level to mid-range scooters offered by TGB, catering to urban mobility.
Production
Production Period:
Specific production years not detailed, but likely has spanned a considerable period of TGB's scooter manufacturing history.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards not mentioned, but TGB scooters are generally recognized for affordability and reliability in their segment.
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