Target Audience:
ATV owners, mechanics, and repair shops seeking professional-grade repair information.
Advantage:
Provides the same quality information used by professional technicians, ensuring accurate and efficient repairs.
Delivery:
Instant download allows for immediate access to repair information, enabling same-day fixes.
Information Standard:
Professional quality information, covering all aspects of vehicle maintenance and repair comprehensively.
Models Covered:
All Outback 425 variants
Estimated Pages:
Refer to actual PDF content for precise page count; typically 300-600 pages for comprehensive service manuals.
Type:
Service Repair Workshop Manual
Language:
English (Assumed based on product description context)
Format:
PDF (Portable Document Format)
Engine And Clutch:
Detailed procedures for overhaul, diagnosis, and repair of the engine and clutch assembly, including torque specifications and clearances.
Transmissions:
Comprehensive coverage of transmission disassembly, assembly, maintenance, and troubleshooting for all variants.
Cooling Systems:
Information on radiator, fan, hoses, thermostat, and coolant maintenance and repair.
Fuel And Exhaust:
Detailed sections on carburetor/fuel injection systems, fuel pump, fuel lines, and exhaust system maintenance and repair.
Ignition And Electrical:
In-depth coverage of ignition system components (spark plugs, coils, CDI), starting system, charging system, lighting, and accessories.
Brakes And Brake Assembly:
Complete guide to brake system maintenance, including hydraulic systems, calipers, rotors, pads, and bleeding procedures.
Wheels And Tires:
Specifications for tire pressures, wheel alignment, bearing maintenance, and tire replacement.
Steering And Suspension:
Detailed information on steering linkage, tie rods, ball joints, shocks, and suspension components.
Frame And Bodywork:
Procedures for frame inspection, body panel removal/installation, and cosmetic repairs.
Wiring Diagrams:
High-quality, comprehensive electrical wiring diagrams for easy troubleshooting and repair.
Maintenance And Servicing:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, and general upkeep.
Fault Finding Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon issues.
Repair Scope:
Covers all major repair topics in great detail, suitable for professional technicians and advanced DIYers.
Pictures And Diagrams:
Numerous high-quality pictures and diagrams illustrating components and procedures.
Compatibility:
Works on all operating systems including Windows (95, 98, 2000, Me, Xp, Vista, 7, 8, 10, 11), Mac OS, and Linux.
Resolution:
High resolution for clear viewing and printing of text and images.
Binding:
Not Applicable (Digital PDF Format)
Paper:
Not Applicable (Digital PDF Format)
Engine Type:
Single-cylinder, 4-stroke, SOHC (Specific engine code and displacement to be confirmed from actual manual content).
Horsepower:
Estimated 25-35 HP range, specific output depends on year and exact configuration.
Torque:
Torque figures will vary; manual will provide specific Nm/lb-ft values.
Fuel Delivery:
Carburetor or Electronic Fuel Injection (EFI) depending on the model year. Manual will specify.
Cooling Method:
Liquid-cooled (Radiator and fan are standard features).
Bore X Stroke:
Specific bore and stroke dimensions will be detailed in the manual.
Valve Lash Adjustment:
Procedures and specifications for valve clearance adjustment included.
Transmission Type:
Automatic transmission with CVT (Continuously Variable Transmission) is standard on most TGB Outback models.
Optional Transmissions:
Not typically offered for this model; CVT is the integrated system.
Drive Modes:
Includes High, Low, Neutral, and Reverse gears within the CVT system.
Transmission Fluid Type:
Specific transmission fluid type and change intervals will be detailed in the manual.
Length:
Approx. 2080 mm (81.9 inches) - Specific dimensions vary by year; manual will confirm.
Width:
Approx. 1110 mm (43.7 inches) - Specific dimensions vary by year; manual will confirm.
Height:
Approx. 1150 mm (45.3 inches) - Specific dimensions vary by year; manual will confirm.
Dry Weight:
Around 290-300 kg (639-661 lbs) - Manual will provide exact figure for specific model year.
Towing Capacity:
Typically rated around 300-450 kg (660-990 lbs); manual will list specific capacity.
Ground Clearance:
Approximately 250 mm (9.8 inches) - Manual will confirm exact clearance.
Wheelbase:
Around 1270 mm (50 inches) - Manual will confirm exact wheelbase.
Atv Safety Standards:
Adheres to industry safety standards for ATVs; manual will detail any specific certifications.
Braking System:
Front and rear hydraulic disc brakes with good stopping power. Manual covers system diagnostics.
Frame Construction:
Robust steel frame designed for off-road durability and rider protection.
Recommended Gear:
Manual will emphasize the importance of wearing appropriate safety gear (helmet, goggles, gloves, protective clothing).
Instrument Panel:
Features a digital or analog instrument cluster displaying speed, RPM, fuel level, gear indicator, and warning lights.
Lighting:
Includes headlights, taillights, and possibly auxiliary lighting for enhanced visibility.
Accessories:
May have provisions for accessory charging (12V socket) or auxiliary lighting installation.
Oil Change Interval:
Typically every 1,000 km or 6 months; manual will provide precise interval based on usage conditions.
Spark Plug Replacement:
Recommended replacement intervals will be detailed, typically around 3,000-6,000 km.
Air Filter Cleaning Replacement:
Regular inspection and cleaning/replacement intervals will be specified based on operating environment.
Engine Oil Type:
SAE 10W-40 or 20W-50 motorcycle-specific synthetic oil is commonly recommended. Manual will confirm exact API rating and viscosity.
Coolant Type:
Ethylene glycol-based antifreeze with a 50/50 mix with distilled water is standard. Manual will specify exact type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify the precise type and bleeding procedure.
Common Wear Items:
Potential common wear items include brake pads, CV boots, tie rod ends, and drive belts (CVT).
Electrical Connections:
Periodic inspection and cleaning of electrical connectors can prevent intermittent issues.
Manufacturer:
TGB (Taiwan Golden Bee) is a well-established Taiwanese manufacturer of scooters, ATVs, and other powersports vehicles with a history dating back to 1978.
Outback Series:
The Outback series represents TGB's line of utility-focused ATVs, known for their robust construction and value.
Production Period:
The TGB Outback 425 has been produced in various iterations, typically from the mid-2000s onwards. Manual covers all applicable model years within its scope.
Industry Awards:
Specific industry awards for the TGB Outback 425 are not widely publicized, but TGB products generally receive positive reviews for reliability and value.
Consumer Reviews:
Consumer reviews generally highlight its capability for utility work and trail riding, with good value for money.
Emissions Standards:
Complies with relevant emissions standards for its production period. Manual may reference specific certifications.
