TGB TARGET 525 ATV Full Service & Repair Manual

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The TGB TARGET 525 ATV, produced likely between the mid-2000s and early 2010s, is a robust all-terrain vehicle designed for utility and recreational use. Known for its practical design and...

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Taper: Atv

Distributeur:

UGS: 148533

Mots clés: ATV Powersports TARGET 525 Target Models TGB

Variantes de produits

Description

The TGB TARGET 525 ATV, produced likely between the mid-2000s and early 2010s, is a robust all-terrain vehicle designed for utility and recreational use. Known for its practical design and value, this ATV typically features a powerful engine, likely around 500-550cc, liquid-cooled, and paired with an automatic Continuously Variable Transmission (CVT) offering high/low range and reverse. Its engineering emphasizes reliability for demanding off-road conditions, with features such as selectable 2WD/4WD modes, hydraulic disc brakes, and independent suspension systems contributing to its stable and capable performance. The TARGET 525 aims to provide a dependable and versatile platform for various tasks and adventures. This comprehensive professional workshop manual offers complete factory service, repair, and troubleshooting procedures for the TGB TARGET 525 ATV. Covering all essential systems including the engine, drivetrain, chassis, and electrical components, this manual provides detailed, step-by-step instructions supported by hundreds of detailed photos and diagrams. It is an invaluable resource for DIY enthusiasts and professional mechanics alike, enabling efficient maintenance, accurate diagnostics, and thorough repairs. The manual ensures owners and technicians can effectively service and maintain the vehicle, maximizing its performance and longevity.

🏷️ Basic Information

Identification

Make:

Model:

TARGET 525 ATV

Model Designation:

Vehicle Type:

All-Terrain Vehicle (ATV)

👋 Introduction

Market Position

Target User:

DIY enthusiasts, professional mechanics, ATV owners seeking in-depth maintenance and repair knowledge

Competitive Analysis

Value Proposition:

Provides factory-level repair data without ongoing subscription costs or limitations, mirroring professional workshop resources.

Key Features

Detail Level:

Extremely detailed, with step-by-step instructions and visual aids for complex procedures.

Accessibility:

Instant download, cross-platform compatibility, lifetime access.

📋 Manual Details

Coverage Areas

Overall Coverage:

Complete Factory Service, Repair, and Workshop

Technical Focus:

All repairs, servicing, and troubleshooting procedures

Page Count

Estimated Pages:

Hundreds

Manual Type

Type:

Professional Workshop Manual

Content Style:

Step-by-step instructions, detailed photos & diagrams

Language

Language:

English (Implied by product description)

Format

Format:

Digital Download (PDF)

Platform Compatibility:

Windows & MAC Computers, Tablets, Smartphones

Licensing

Access Lifetime:

Renewal Fees:

Trial Version:

Multiple Device Usage:

Printability

Print Capability:

Single pages or entire manual

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, lubrication, cooling, fuel, ignition, exhaust

Drivetrain:

Transmission (automatic/CVT likely for this era/type), drive shafts, differentials, axles

Chassis:

Suspension (front and rear), steering, brakes (hydraulic, potentially drum/disc), wheels, tires

Electrical:

Battery, charging system (alternator/stator), starting system, lighting, ignition system, instrumentation, wiring diagrams

Bodywork And Frame:

Frame construction, body panels, plastics, seating, storage compartments

Controls:

Throttle, brake levers, gear selector (if applicable), hand controls

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, lubrication points, air filter cleaning/replacement

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides

Repair And Rebuild:

Detailed instructions for component disassembly, inspection, repair, and reassembly

Diagnostics:

Component testing, voltage/resistance checks, diagnostic codes (if applicable)

Adjustments:

Carburetor/EFI tuning, brake adjustments, clutch adjustments, valve clearances

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds)

Visuals:

Hundreds of detailed photos and exploded diagrams

📊 Manual Specifications

File Format

Type:

Searchability:

Likely searchable text within the PDF (standard for professional manuals)

Print Quality

Resolution:

High (suitable for printing diagrams and photos)

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Equivalent:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Configuration:

Likely a single-cylinder, 4-stroke engine (common for 500-550cc ATVs of this era)

Displacement:

Approximately 500-550cc (based on model number '525')

Cooling System:

Likely liquid-cooled (given performance expectations of a 500cc+ ATV)

Fuel System:

Could be Carbureted or Fuel Injected (FI). Manual would detail specific type and calibration.

Performance

Horsepower Estimate:

Estimated 30-40 HP (typical for this displacement class)

Torque Estimate:

Estimated 30-35 lb-ft (typical for this displacement class)

🔧 Transmission

Standard

Type:

Automatic Continuously Variable Transmission (CVT) with high/low range and reverse is highly probable for this class of ATV.

Features

Drive Modes:

Likely 2WD/4WD selectable modes, potentially with differential lock.

📐 Dimensions

Exterior

Length Estimate:

Approx. 2100-2200 mm

Width Estimate:

Approx. 1100-1200 mm

Height Estimate:

Approx. 1200-1300 mm

Weights

Dry Weight Estimate:

Approx. 300-350 kg

Towing Capacity Estimate:

Approx. 300-500 kg (typically limited by frame and powertrain)

🛡️ Safety Features

Ratings

Atv Specific Standards:

Adherence to relevant ATV safety standards (e.g., ANSI/SVIA) would be implicit in a factory manual.

Active Features

Braking System:

Hydraulic disc brakes (front and rear) or potentially a combination of disc and drum. Lever controls for front and foot pedal for rear are standard.

Suspension Stability:

Independent front suspension and possibly rear swingarm or independent rear suspension contributing to stability.

Passive Features

Lighting:

Headlights, taillight, brake light for visibility and signaling.

Guarding:

Handguards, footwell protection, and engine bash plates would be typical.

💡 Technology Features

Infotainment

Display Features:

Basic digital or analog instrumentation (speedometer, odometer, fuel gauge, indicator lights). Advanced infotainment is not expected.

Driver Assistance

Features:

Limited to electronic ignition, potentially EFI (if equipped), and selectable 4WD. No advanced driver-assistance systems (ADAS) expected.

Connectivity

Features:

No electronic connectivity features like Bluetooth or smartphone integration are expected for this type of vehicle.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 100-200 hours of operation or annually, whichever comes first. Manual will specify.

Air Filter Cleaning:

Recommended after every 50-100 hours of use or more frequently in dusty conditions. Manual will provide precise intervals and cleaning procedures.

Spark Plug Replacement:

Typically every 1000-2000 hours or as needed based on condition. Manual will list specific spark plug type and gap.

Fluid Specifications

Engine Oil Type:

Likely SAE 10W-40 or 20W-50 motorcycle-specific or ATV-specific oil, API SG/SH or higher, JASO MA certified. Manual will list exact specification.

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors. Manual will specify mix ratio and type.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify.

Gear Oil Type:

Likely gear oil for differentials and final drives, or shared engine oil for some transmissions. Manual will specify.

Known Issues

Typical Atv Wear Items:

Brake pads, tires, drive belts (CVT), suspension bushings, tie rod ends, wheel bearings are common wear items across most ATVs.

Specific Model Concerns:

Without specific model year data or extensive history, it's speculative, but common issues for ATVs of this era can include fuel delivery problems (carburetor issues or fuel pump), electrical connector corrosion, and CVT belt wear.

📚 Vehicle History

Brand Heritage

Manufacturer:

TGB (Taiwan Golden Bee) is known for manufacturing scooters, ATVs, and UTVs, often with a focus on value and practical design.

Model Evolution

Target Series:

The Target series represents TGB's entry into the utility and sport-utility ATV market.

Production

Likely Production Years:

Mid-2000s to early 2010s (based on typical ATV model lifecycles and the '525' designation which suggests a larger displacement model popular in that era).

🏆 Awards & Recognition

Recognitions

Industry Awards:

Not specified in product information; focus is on practical utility and repairability.