Model:
Electric Reach Truck - Type 6B
Product Name:
Toyota Electric Truck 6BDRU15 6BRU18 6BRU23 6BSU20 6BSU25 Workshop Service Repair Manual
Truck Type:
Electric Reach Truck
Covered Model Codes:
6BDRU15, 6BRU18, 6BRU23, 6BSU20, 6BSU25
Target Audience:
This manual is essential for Toyota forklift service technicians, maintenance departments, and repair facilities specializing in electric reach trucks.
Value Proposition:
Provides original factory-level diagnostic and repair procedures, ensuring accuracy and completeness that third-party manuals may lack. Critical for minimizing downtime and maintaining optimal performance of Type 6B Toyota Reach Trucks.
Manual Highlights:
High-quality images, detailed circuit diagrams, comprehensive troubleshooting guidance, and specific maintenance schedules tailored to Toyota's advanced electric forklift technology.
Documentation Quality:
Distinguished by high-quality, illustrated content and accurate, searchable text, enhancing usability for technicians.
Systems Covered:
Safety, Systems Overview, Vehicle Specifications, General System Data, Brake System, Steering System, Lift/Lower System, Auxiliary System, Traction System, Modes of Operation, Scheduled Maintenance, Lubricants, Troubleshooting (Electrical and Hydraulic), Electrical Connector Locator, Electrical Codes and Tests, Component Procedures (Theory of Operation for Electrical Functions, Braking, Steering, Traction, Lift/Lower, Auxiliary Hydraulics, Indicators and Switches), Appendix (Lubrication Equivalency, Torque Charts, Conversion Charts, Electrical and Hydraulic Schematics)
Troubleshooting Scope:
Extensive troubleshooting guide with flowcharts, electrical connector locator charts and photos, and specific electrical tests/codes for accurate diagnosis.
Manual Size:
Substantial page count (514 pages) indicates a comprehensive and detailed resource.
Type:
Workshop Service Repair Manual
Content Focus:
Factory-originated workshop service and repair manual
Digital Compatibility:
PDF format is universally compatible across most operating systems and devices.
Primary Systems:
Traction System, Lift/Lower System, Braking System, Steering System, Hydraulic Auxiliary Systems, Electrical Systems
Auxiliary Systems:
Covers auxiliary hydraulic functions, indicators, and switches integral to the reach truck's operation.
Repair And Maintenance:
Scheduled Maintenance (Daily/8-hour, Monthly/200-hour, Semi-annual/1000-hour, Annual/2000-hour), Lubrication and Inspection, Troubleshooting (Electrical and Hydraulic), Component Level Diagnosis and Repair, Electrical System Diagnostics (Shorts to Frame, Connector Locators), Hydraulic System Diagnostics, System Calibration and Configuration, Mode Adjustments (e.g., Disable Brush Wear Warning, Start Hour Meter)
System Configuration:
Procedures for configuring various truck parameters and modes, such as disabling brush wear warnings or adjusting operating parameters.
Electrical Diagnostics:
Detailed procedures for electrical diagnosis, including shorts to frame testing and analysis of electrical codes.
Level Of Detail:
Comprehensive factory-level detail, including theory of operation for all major systems, detailed troubleshooting flowcharts, electrical codes and tests, and full schematic diagrams (electrical and hydraulic). Suitable for advanced technicians and mechanics.
Schematic Quality:
Includes high-quality electrical and hydraulic schematics, crucial for understanding system interactions and tracing faults.
Theoretical Understanding:
Includes 'Theory of Operation' for all major electrical and hydraulic systems, enabling users to understand how the truck works before diagnosing or repairing.
Diagnostic Modes:
Detailed explanations and procedures for specialized diagnostic modes like 'Analyzer' and 'Calibrate'.
Digital Distribution:
PDF format ensures wide compatibility and easy digital distribution.
Binding:
N/A (Digital PDF)
Paper Quality:
N/A (Digital PDF)
Search And Navigation:
Searchable text and navigation bookmarks for efficient access to information.
Search Functionality:
Searchable text allows users to quickly locate specific keywords, component names, or error codes.
Bookmark System:
Navigation bookmarks aid in quickly accessing different sections and topics within the manual.
Powertrain Type:
Electric Motor (specific motor model not detailed in product info, but characteristic of Toyota's AC electric drive systems for reach trucks)
Drive System:
AC Electric Drive for traction and lift systems, known for efficiency and precise control.
Energy Source:
Battery Power (details on battery types and capacities would be within the manual's vehicle specifications section)
Transmission Type:
Integrated Electric Drive and Lift Motor Controllers. No traditional gearbox; utilizes electric motor control for forward/reverse, lift, and lower functions.
Optional Features:
N/A (Standard configuration for electric reach trucks)
Control Systems:
Advanced electronic control for precise speed, acceleration, and lifting operations. Includes features like regenerative braking.
Reach Truck Design:
Compact design optimized for narrow aisle operation. Specific dimensions (e.g., OAL, width, mast height) are model-dependent and detailed within the manual's 'Vehicle Specifications' section.
Lift Capacity Range:
Models indicate lift capacity designations: 15 (approx. 1500kg/3300lbs), 18 (approx. 1800kg/4000lbs), 23 (approx. 2300kg/5000lbs), 20 (approx. 2000kg/4400lbs), 25 (approx. 2500kg/5500lbs). Specific load charts are in the manual.
Operating Weight:
Battery weight is a significant factor. Specific operating weights and battery weight implications are covered in the manual.
Safety Standards:
Manual includes dedicated 'Safety' chapter covering general safety, battery safety, static safety, jacking safety, tie-down for transport, and welding safety. Compliance with relevant industrial truck safety standards is implied.
Operational Safety:
Includes safety considerations for various modes of operation, braking system checks, and steering system integrity. Diagnostic modes can identify faults affecting safety.
Structural Safety:
While not a crash safety manual, the repair procedures ensure structural integrity and proper function of safety-critical components like brakes and hydraulics.
Operator Interface:
Basic operator interface typically includes display for battery status, hour meter, and error codes. Advanced infotainment is not a feature of industrial reach trucks.
Operational Assistance:
Features like self-diagnosis modes, calibration functions, and configuration options assist in optimizing performance and diagnosing operational anomalies.
Diagnostic Ports:
The manual details diagnostic modes ('Self-diagnosis Mode', 'Analyzer (Ax&) Mode') and specific electrical codes, implying diagnostic connectors or communication interfaces for accessing truck data.
Scheduled Maintenance Tasks:
Daily/8-hr checks, Monthly/200-hr checks, Semi-annual/1000-hr checks, Annual/2000-hr checks. These include lubrication, inspection of key components (brakes, hydraulics, electrical connections, tires), and functional tests.
Maintenance Guidelines:
Provides clear guidelines for each maintenance interval, specifying what tasks should be performed.
Lubricant Requirements:
The manual contains detailed 'Lubricants' and 'Lubrication and Inspection Points' sections, including an 'Lubrication Equivalency Chart'. Specific lubricant types (e.g., hydraulic fluid grades, grease types) and capacities are provided.
Torque Specifications:
Includes multiple torque charts (Standard Ferrous, Standard Brass, Metric) vital for correct assembly and maintenance of components.
Conversion Tools:
Includes decimal equivalent and standard/metric conversion charts for ease of use in various service environments.
Common Troubleshooting Areas:
The comprehensive troubleshooting section covers common electrical faults (e.g., short circuits, sensor errors) and hydraulic issues. Specific known failure modes are addressed implicitly through the diagnostic procedures.
Component Replacement Procedures:
Detailed step-by-step procedures for replacing or servicing major components, including electrical connectors, motors, hydraulic pumps, cylinders, and control modules.
Toyota Industrial Equipment:
Toyota Material Handling is a global leader in forklift manufacturing, renowned for reliability, durability, and technological innovation. BT (former name) is a significant part of their European presence.
Reach Truck Development:
The Type 6B series represents a generation of Toyota electric reach trucks focusing on performance, energy efficiency, and operator ergonomics. Details on specific model year variations are within the manual.
Manufacturing Information:
Specific production dates and locations are not provided in product data, but the manual covers the range of models indicated, implying a period of production for the Type 6B series.
