Vehicle Segment:
City Car / Subcompact
Target Demographic:
Urban commuters, first-time car buyers, budget-conscious consumers, individuals seeking economical transportation.
Key Competitors:
Volkswagen Up!, Fiat 500, Hyundai i10, Kia Picanto, Ford Ka, Peugeot 108, Citroën C1.
Vehicle Philosophy:
Designed as an affordable, maneuverable, and fuel-efficient city car, emphasizing simplicity, reliability, and low running costs.
Coverage Summary:
Comprehensive service, repair, maintenance, and diagnostics for the Toyota Aygo KGB10, including detailed wiring diagrams for all electrical systems.
Estimated Page Count:
Varies by specific content within the 95MB file, but typical comprehensive service manuals of this scope can range from 800 to 1500 pages.
Manual Type:
Workshop Manual, Service Manual, Repair Manual, Wiring Diagram Manual
Powertrain:
Engine (1KR-FE), transmission (manual and automatic), fuel system, exhaust system, cooling system, lubrication system.
Chassis:
Suspension (front and rear), steering system, braking system (ABS, EBD), wheel and tire specifications.
Electrical:
Complete wiring diagrams, starter, alternator, battery, lighting system, ignition system, audio system, climate control, power accessories, instrument cluster, body control module (BCM).
Body And Interior:
Body panels, doors, windows, seats, trim, HVAC system operation and repair.
Maintenance:
Routine maintenance tasks, oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspection and replacement.
Repair:
Engine overhaul, transmission overhaul, brake caliper replacement, suspension component repair, electrical component diagnosis and repair, body panel repair.
Diagnostics:
Troubleshooting guides for common issues, diagnostic trouble codes (DTCs) and their interpretation, sensor testing, actuator testing.
Depth:
Detailed step-by-step repair instructions, torque specifications, component testing procedures, electrical system schematics, diagnostic flowcharts.
File Format Details:
Likely contains navigable HTML files and a consolidated PDF document. HTML format may offer better interactivity and searchability within the browser.
Print Quality:
Designed for digital viewing; print quality will depend on the user's printer. Resolution suitable for clear display of diagrams and text.
Binding Type:
Not applicable (Digital Format)
Paper Type:
Not applicable (Digital Format)
Engine Type:
Naturally Aspirated, Inline 3-Cylinder, DOHC, 12 Valves (3 per cylinder)
Bore X Stroke Mm:
71.0 x 84.0
Compression Ratio:
10.8:1
Fuel Type:
Unleaded Petrol
Horsepower Ps:
68 @ 6000 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI)
Emission Control:
Catalytic Converter, Lambda Sensors
Engine Control Unit ECU:
Toyota Denso ECU (specific part number varies by region and model year).
Length Mm:
3410 - 3455 (depending on generation/facelift)
Height Mm:
1470 - 1500 (depending on generation/facelift)
Boot Volume Liters:
130 - 220 (expandable with rear seats folded, depending on configuration)
Kerb Weight Kg:
780 - 870 (depending on specification)
Gross Vehicle Weight Kg:
1210 - 1230 (approximate)
Euro Ncap Rating:
4 Stars (for early models, later versions may vary or have updated ratings)
ABS:
Standard on most models, often with EBD (Electronic Brakeforce Distribution).
Traction Control System TCS:
Available on higher trims or later models.
Airbags:
Driver and front passenger airbags standard; side airbags optional or standard on higher trims.
Seatbelts:
Pre-tensioners and force limiters for front seats.
Oil Change Interval Km:
15,000 km or 12 months, whichever comes first.
Air Filter Replacement Km:
30,000 km or 24 months.
Spark Plug Replacement Km:
Iridium plugs: 100,000 km. Platinum plugs: 60,000 km (verify type).
Engine Oil Type:
API SN/SN PLUS or ILSAC GF-5, SAE 0W-20 (preferred for fuel economy), or SAE 5W-30. Always consult owner's manual for specific viscosity for climate.
Engine Oil Capacity Liters:
3.1 - 3.4 (with filter change)
Coolant Type:
Toyota Super Long Life Coolant (SLLC) or equivalent pink/red ethylene glycol-based coolant.
Coolant Capacity Liters:
4.0 (approximate)
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Manual Type:
API GL-4, SAE 75W-90 (verify specific Toyota specification).
Transmission Fluid Amt Type:
Toyota Genuine ATF WS (or equivalent, check manual for specific 'x-shift' unit requirements).
Engine Mounts:
Can wear over time, leading to vibration or knocking noises, especially during acceleration or deceleration.
Clutch Wear:
Manual transmissions can exhibit clutch wear leading to slipping; AMT systems may require actuator recalibration.
Suspension Components:
Front anti-roll bar links and bushings are common wear items, causing clunking noises over bumps.
Air Conditioning System:
Compressor clutch or refrigerant leaks can occur with age.
Electrical Gremlins:
Given the comprehensive wiring diagrams, this manual is invaluable for diagnosing intermittent electrical faults affecting lighting, windows, or central locking.
Toyota Philosophy:
Renowned for reliability, durability, and fuel efficiency, applying these principles to the entry-level segment.
Generation 1 K10:
Launched in 2005, a joint venture with PSA Peugeot Citroën. Shared platform with Peugeot 107 and Citroën C1.
Facelifts:
Multiple facelifts throughout its lifecycle, introducing revised styling, interior enhancements, and updated features.
Manufacturing Location:
Kolín, Czech Republic (Toyota Peugeot Citroën Automobile Czech s.r.o. - TPCA)
Production Years Kgb10 First Gen:
2005 - 2011 (with various facelifts within this period)
