Triumph Thruxton & Scrambler 2004-2012 Service Repair Manual

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🏷️ Basic Information Identification Make: Triumph Model: Scrambler Year Range Covered: 2004-2012 Codes Chassis Codes Thruxton: 900cc variants (e.g., T900, Bonneville base) Chassis Codes Scrambler: 900cc variants (e.g., T900, Bonneville...

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Taper: Motorcycle

Distributeur:

UGS: 402255

Mots clés: 2004 2005 2006 2007 2008 2009 2010 2011 2012 Featured Motorcycle Motorcycles Scrambler Thruxton Triumph

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Triumph

Model:

Scrambler

Year Range Covered:

2004-2012

Codes

Chassis Codes Thruxton:

900cc variants (e.g., T900, Bonneville base)

Chassis Codes Scrambler:

900cc variants (e.g., T900, Bonneville base)

👋 Introduction

Market Position

Target Audience:

Triumph Thruxton and Scrambler owners seeking to perform their own maintenance and repairs.

Competitive Analysis

Value Proposition:

Provides professional-level repair information at a significantly lower cost than dealer services.

Key Features

Manual Benefits:

Step-by-step instructions, exploded views, comprehensive coverage, cost savings.

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Comprehensive service, maintenance, and repair for specified Triumph models.

Page Count

Page Count:

Over 300 pages

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Systems:

• General Information

• Maintenance

• Engine

• Transmission

• Fuel and Exhaust Systems

• Ignition System

• Frame, Suspension, and Final Drive

• Brakes, Wheels, and Tyres

• Bodywork

• Electrical System

• Wiring Diagrams

Procedures Included

Procedures:

• Step-by-step repair instructions

• Maintenance schedules

• Troubleshooting guides

• Component disassembly and reassembly

• Adjustment procedures

• Diagnosis of common issues

Technical Depth

Depth Of Coverage:

Comprehensive, covering routine maintenance to in-depth repairs, including exploded views.

📊 Manual Specifications

File Format

PDF Features:

Searchable, Bookmarked

Print Quality

Printability:

Printable

Binding Type

Binding Type:

Digital (PDF)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, DOHC, parallel-twin

Engine Displacement:

865 cc (52.8 cu in)

Performance

Bore X Stroke:

90.0 mm x 68.0 mm

Compression Ratio:

9.2:1

Peak Horsepower:

Approximately 60-67 hp (depending on year and specific model tune)

Peak Torque:

Approximately 50-55 lb-ft (depending on year and specific model tune)

Fuel System

Fuel Delivery:

Multi-point sequential electronic fuel injection (EFI) with air injection

Fuel Type:

Unleaded gasoline (95 RON / 91 AKI recommended)

Engine Components

Cooling System:

Air-cooled

Clutch Type:

Wet, multi-plate

Lubrication

Oil Type:

SAE 10W/40 API SJ or higher, JASO MA compliant motorcycle oil

Oil Capacity:

Approximately 3.5 - 3.9 Liters (3.7 - 4.1 US Quarts) with filter change

🔧 Transmission

Standard

Gearbox:

5-speed constant mesh

Features

Final Drive:

X-ring chain

📐 Dimensions

Exterior

Overall Length:

Approximately 2150 mm (84.6 in) for Thruxton, varies slightly for Scrambler

Overall Width:

Approximately 740 mm (29.1 in) for Thruxton, varies slightly for Scrambler

Seat Height:

Approximately 800 mm (31.5 in)

Weights

Dry Weight:

Approximately 202 kg (445 lbs)

Wet Weight:

Approximately 230 kg (507 lbs) (curb weight)

Capacities

Fuel Tank Capacity:

16 Liters (4.2 US Gallons)

🛡️ Safety Features

Ratings

Safety Compliance:

Meets relevant motorcycle safety standards for its production period.

Active Features

Braking System Front:

Dual 320mm discs with twin-piston Nissin calipers (some models may have ABS)

Braking System Rear:

Single 255mm disc with twin-piston Nissin caliper (some models may have ABS)

Suspension Front:

41mm telescopic forks with adjustable preload (Thruxton), conventional forks (Scrambler)

Suspension Rear:

Preload-adjustable twin shock absorbers

Passive Features

Lighting:

Halogen headlight, LED tail light

💡 Technology Features

Infotainment

Infotainment Features:

Basic analogue instrumentation with LCD trip meter. No advanced infotainment systems.

Driver Assistance

Driver Assistance Systems:

Optional ABS on some models.

🔧 Maintenance

Service Intervals

First Service Interval:

500 miles (800 km) or 1 month (whichever comes first)

Subsequent Service Interval:

6,000 miles (10,000 km) or 12 months (whichever comes first)

Valve Clearance Check:

Every 12,000 miles (20,000 km)

Fluid Specifications

Fork Oil Type:

SAE 10W

Brake Fluid Type:

DOT 4

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors (mixture 50/50 with distilled water)

Known Issues

Common Wear Items:

Clutch plates, chain and sprockets, wheel bearings, fork seals.

Potential Electrical Issues:

Some early models may have had issues with rectifier or stator components, or connector integrity.

Engine Characteristics:

Parallel-twin engine provides characteristic character; some riders report a need for fuel mapping adjustments for optimal performance.

📚 Vehicle History

Brand Heritage

Heritage Context:

Triumph Motorcycles has a long history of producing iconic British motorcycles. The Thruxton and Scrambler models are modern interpretations of classic British café racer and off-road styling.

Model Evolution

Thruxton Inspiration:

Inspired by the café racer culture of the 1960s, paying homage to the original Triumph T120 Bonneville-based Thruxton racers.

Scrambler Inspiration:

Inspired by the popular Scrambler motorcycles of the 1960s, designed for a more versatile riding experience.

Production

Manufacturing Location:

Hinckley, Leicestershire, UK

Key Production Years:

2004-2012 for this generation, followed by updated models.

🏆 Awards & Recognition

Recognitions

Industry Accolades:

The Thruxton and Scrambler have been praised for their styling, handling, and revival of classic motorcycle aesthetics, earning positive reviews from motorcycle publications.