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Triumph TR2 1953-1955 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Triumph Model: TR2 Year: 1953-1955 👋 Introduction Market Position Vehicle Type: Sports Car Era: Post-War British Sports Car Revival Competitive Analysis Competitors: Austin-Healey 100, MG...
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Triumph TR2 1953-1955 Workshop Service Manual for RepairTriumph TR2 1953-1955 Workshop Service Manual for RepairTriumph TR2 1953-1955 Workshop Service Manual for RepairTriumph TR2 1953-1955 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Triumph
Model:
TR2
Year:
1953-1955
👋 Introduction
Market Position
Vehicle Type:
Sports Car
Era:
Post-War British Sports Car Revival
Competitive Analysis
Competitors:
Austin-Healey 100, MG TD/TF
Key Features
Driving Experience:
Raw, engaging, powerful for its time, characteristic British handling
Design Philosophy:
Robust chassis, simple but effective mechanicals, emphasis on performance and open-top motoring
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and Maintenance
Page Count
Page Count:
456
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, diagnosis, fuel system, ignition system, cooling system, lubrication system
Transmission:
Gearbox removal, disassembly, assembly, adjustments, fluid specifications
Drivetrain:
Clutch, propeller shaft, rear axle assembly, differential
Suspension:
Front and rear suspension component removal, installation, and adjustment
Steering:
Steering box overhaul, linkage adjustment, steering column
Brakes:
Hydraulic system, wheel cylinders, master cylinder, brake shoes, drums, lines, adjustments
Electrical System:
Wiring diagrams, generator, starter motor, ignition system, lighting, instrumentation
Body And Chassis:
Body panel removal and installation, door mechanisms, convertible top, frame
Fuel System:
Carburetor overhaul (SU Carburetters), fuel pump, fuel lines
Cooling System:
Radiator, water pump, thermostat, hoses
Lubrication System:
Oil pump, oil filter, lubrication points, capacities
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid changes, filter replacements, tune-ups
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting
Repair:
Detailed step-by-step repair procedures for all major components and systems
Disassembly:
Complete breakdown of components for inspection and repair
Assembly:
Reassembly instructions, ensuring correct component placement and function
Adjustment:
Carburetor, ignition timing, brakes, clutch, suspension, and steering adjustments
Installation:
Installation procedures for new or rebuilt components
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to full engine rebuilds and chassis work
Detail Level:
Detailed step-by-step procedures with explanations, pictorial diagrams, exploded views, and photographs
Special Tools:
References and illustrations for necessary special service tools
Specifications:
Includes critical data such as tightening torques, wear limits, and adjustment specifications
📊 Manual Specifications
File Format
File Format Details:
PDF (Portable Document Format)
Print Quality
Printability:
All pages are printable
Image Quality:
High-quality illustrations, diagrams, and photographs suitable for printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download - User's choice of printing paper)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Reader Requirement:
Adobe Reader or compatible PDF viewer
⚙️ Engine Specifications
Primary Engine
Engine Code:
Standard 2.0L OHV Inline-4
Performance
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
66.4 mm x 96 mm
Compression Ratio:
7.5:1 (typical)
Horsepower:
65 bhp @ 4200 rpm (Standard)
Torque:
98 lb-ft @ 2500 rpm (Standard)
Fuel System
Carburetion:
Twin SU H4 (or HS4) carburetors
Fuel Type:
Petrol (Gasoline), typically 91-octane leaded (though unleaded compatible with potential tuning)
🔧 Transmission
Standard
Transmission Type:
4-speed Manual
Gear Ratios:
Refer to manual for specific ratios (typically includes overdrive on later models or as an option)
Features
Overdrive:
Available on later models or as an option (Laycock de Normanville overdrive)
📐 Dimensions
Exterior
Wheelbase:
2096 mm (82.5 inches)
Length:
3747 mm (147.5 inches)
Width:
1461 mm (57.5 inches)
Height:
1257 mm (49.5 inches) (Top Down)
Weights
Curb Weight:
Approximately 915 kg (2017 lbs)
🛡️ Safety Features
Ratings
Crash Safety:
Limited official crash testing for the era; safety was primarily passive design and driver awareness.
Active Features
Braking System:
Hydraulic drum brakes all around.
Passive Features
Seatbelts:
Not standard in early models; often retrofitted by owners.
💡 Technology Features
Infotainment
Audio System:
Basic AM radio or provision for one (optional, often dealer-fitted or owner-installed). No modern infotainment features.
Driver Assistance
Driver Aids:
None. Vehicle relies on driver skill and mechanical feedback.
Connectivity
Connectivity Features:
None. Focus is on mechanical engagement and driving.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 6 months (typical for the era; consult manual for precise guidance)
Grease Points:
Regular lubrication of chassis points (refer to manual for frequency and grease type)
Tune Up Frequency:
As needed or every 6,000-10,000 miles for ignition and carburetor adjustments
Fluid Specifications
Engine Oil:
SAE 20W-50 or SAE 30 (depending on climate, consult manual for precise API service classification, likely MS or DG for leaded fuel)
Coolant:
Water/Ethylene Glycol mixture (50/50) with appropriate anti-corrosion additives for the period.
Brake Fluid:
DOT 3 or DOT 4 hydraulic fluid (ensure compatibility, as older systems might have used slightly different specifications).
Transmission Fluid:
GL-4 Gear Oil (e.g., 80W-90), consult manual for specific capacity.
Rear Axle Fluid:
GL-5 Hypoid Gear Oil (e.g., 80W-90), consult manual for specific capacity.
Known Issues
Common Wear Items:
Brake components (drums, shoes, cylinders), suspension bushings, steering linkages, clutch components, electrical wiring reliability.
Engine Specifics:
Potential for oil leaks, carbon build-up, valve guide wear. Carburetor synchronization and tuning are crucial.
Bodywork Concerns:
Rust formation, particularly in sills, wheel arches, and floor pans; condition of the convertible top.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Triumph Engineering Co. Ltd. was a British manufacturer of motorcycles and cars, known for its sporty and affordable vehicles.
Model Evolution
Tr Series Introduction:
The TR2 was the first of the 'TR' series of sports cars, designed to fill a gap in the market for a competitive, affordable sports car.
Tr2 Development:
Evolved from the pre-war TR1 prototype, it featured a stronger chassis and a more powerful engine than its predecessors, borrowing heavily from the Triumph Roadster.
Production
Production Period:
1953-1955
Production Volume:
Approximately 8,632 units
Manufacturing Location:
Coventry, England
🏆 Awards & Recognition
Recognitions
Motorsport Success:
Participated in various international rallies and races, establishing its sporting credentials.
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