VAUXHALL OPEL ASTRA BELMONT Service Repair Manual 80-95

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🏷️ Basic Information Identification Make: Vauxhall / Opel Model: Astra Belmont Generation Code: Mk3 (T85) Production Years Covered: 1980-1995 👋 Introduction Market Position Segment: Compact/Small family car (often referred to...

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Taper: Car

Distributeur:

UGS: 125559

Mots clés: 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 ASTRA BELMONT Car Cars Opel Vauxhall Opel

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Vauxhall / Opel

Model:

Astra Belmont

Generation Code:

Mk3 (T85)

Production Years Covered:

1980-1995

👋 Introduction

Market Position

Segment:

Compact/Small family car (often referred to as C-segment)

Brand Perception:

Reliable, practical, and affordable European hatchback/sedan

Competitive Analysis

Key Competitors:

Ford Escort, Volkswagen Golf, Peugeot 309, Fiat Tipo

Key Features

Model Variant:

Belmont signifies the saloon (sedan) body style of the Astra Mk3

Value Proposition:

Offered a balance of practicality, comfort, and value for money in its segment

📋 Manual Details

Coverage Areas

Primary Market:

UK (Vauxhall) / Europe (Opel)

Trim Levels Covered:

All Belmont variants including L, GL, GLS, CD, GSi (specific engine variants may vary)

Page Count

Estimated Pages:

Hundreds (specific number not provided, but described as comprehensive)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full overhaul and repair of all engine variants (see engine_specs for details)

Fuel System:

Carburetor and Fuel Injection (Bosch LE2-Jetronic, Motronic M1.5/M2.5) systems, fuel pumps, injectors, lines

Ignition System:

Distributor, ignition coils, spark plugs, ECU control (where applicable)

Cooling System:

Radiator, water pump, thermostat, hoses, fans

Exhaust System:

Manifolds, catalytic converter (if fitted), mufflers, pipework

Transmission Manual:

F16, F18, F20 gearboxes, clutch, linkages, overhaul procedures

Transmission Automatic:

THM180, AF13/14 automatic transmissions, control systems, overhaul procedures

Drivetrain:

Front-wheel drive, driveshafts, CV joints, differential

Suspension Front:

McPherson struts, control arms, anti-roll bar, steering knuckles

Suspension Rear:

Torsion beam axle, shock absorbers, trailing arms

Steering System:

Manual and power steering rack, pump, column, universal joints

Brakes Front:

Disc brake calipers, pads, rotors, lines

Brakes Rear:

Drum brake systems (or disc on performance models), wheel cylinders, shoes, drums

Brake Control:

Master cylinder, brake booster, proportioning valve, ABS (if fitted)

Electrical System:

12V system, battery, alternator, starter motor, fuses, relays

Lighting:

Headlights, taillights, interior lights, wiring diagrams

Instrument Panel:

Gauges, warning lights, switchgear

Body Exterior:

Body panel repair, doors, hood, trunk, bumpers, glass replacement

Body Interior:

Seating, trim panels, dashboard, carpet replacement

HVAC:

Heating, ventilation, air conditioning system (if equipped)

Body Electronics:

Central locking, power windows, mirrors (if equipped)

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, coolant checks, brake fluid flushes

Troubleshooting:

Diagnostic procedures for common faults, fault codes (where applicable)

Engine Repair:

Engine removal/installation, cylinder head overhaul, piston/ring replacement, bearing replacement

Transmission Repair:

Clutch replacement, gearbox overhaul, automatic transmission service

Brake System Repair:

Brake pad/shoe replacement, rotor/drum replacement, caliper/wheel cylinder rebuild, bleeding

Suspension Component Replacement:

Shock absorber, strut, control arm, ball joint, tie rod end replacement

Steering Component Replacement:

Steering rack replacement, power steering pump service

Electrical Component Diagnosis And Replacement:

Alternator, starter, battery testing and replacement, wiring harness repair

Bodywork Procedures:

Dent repair, rust prevention and repair, panel alignment

HVAC System Service:

Component replacement, refrigerant handling (professional advice implied)

Technical Depth

Depth:

Comprehensive (from basic maintenance to full rebuilds)

Diagnostic Level:

Detailed diagnostic charts and procedures

Torque Specifications:

Included for all critical fasteners

Clearances And Tolerances:

Provided for engine and drivetrain components

Wiring Diagrams:

Detailed electrical schematics for all systems

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF (standard for quality manuals)

Print Quality

Resolution:

High resolution, suitable for printing

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Families:

Family I (GM 'small block')

Engine Variants Covered

Petrol Engines:

1.4L (C14SE, C14NZ), 1.6L (C16SE, C16NZ), 1.8L (C18XE - 16v DOHC, C18NZ - 8v SOHC), 2.0L (C20NE - 8v SOHC, C20XE - 16v DOHC 'Red Top')

Diesel Engines:

1.7L (4EC1, 4EE1 - Isuzu-sourced indirect injection)

Performance

Horsepower Range:

Approximately 60 hp (1.4L) to 150 hp (2.0L C20XE)

Torque Range:

Approximately 100 Nm to 180 Nm

Fuel System

Fuel Delivery:

Carbureted (Stromberg, Pierburg) or Electronic Fuel Injection (EFI)

Cylinder Head

Valve Train:

SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft)

Engine Management

ECU Systems:

Opel/Vauxhall ECUs, Bosch Motronic variants

🔧 Transmission

Standard

Transmission Type:

5-speed manual (F16/F18/F20)

Optional

Transmission Type:

3-speed automatic (THM180, AF13/14)

Features

Clutch Type:

Hydraulically operated single dry plate clutch

Fluid Specifications

Manual Transmission Fluid:

GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90, consult manual for specific viscosity)

Automatic Transmission Fluid:

Dexron II (or equivalent)

📐 Dimensions

Exterior

Body Styles:

3-door hatchback, 5-door hatchback, 4-door saloon (Belmont), 5-door estate (Caravan/Tourer)

Wheelbase:

Approx. 2570 mm (exact for Belmont variant)

Weights

Curb Weight:

Approx. 1000-1200 kg (depending on engine/trim)

🛡️ Safety Features

Ratings

Crash Test History:

Euro NCAP testing began later; earlier models relied on national standards. Generally considered safe for its era.

Active Features

Braking Assistance:

Optional ABS (Anti-lock Braking System) on higher trims/engines

Passive Features

Airbags:

Driver airbag often optional or standard on higher trims, passenger airbag less common for early models.

Seatbelts:

Pre-tensioner seatbelts on front seats (standard on later models)

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette players, often with 2 or 4 speakers. Aftermarket upgrades common.

Driver Assistance

Cruise Control:

Optional on higher-spec models, particularly with automatic transmission or 2.0L engines.

Connectivity

Connectivity Features:

None in the modern sense; basic wired connections for audio systems.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 6,000-9,000 miles or 12 months (refer to manual for exact engine/oil type)

Spark Plug Replacement:

Every 18,000-24,000 miles for standard plugs, longer for platinum/iridium

Timing Belt Replacement:

Crucial: 40,000-60,000 miles or 4-5 years for most petrol engines (non-interference engines like C16NZ might tolerate failure, but C20NE/C20XE are interference engines and require timely replacement).

Fluid Specifications

Engine Oil Capacity:

Approx. 3.5 - 4.5 liters (depending on engine, consult manual)

Coolant Type:

Ethylene Glycol based antifreeze (e.g., GM DEX-COOL or equivalent blue/green coolant)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Electrical Gremlins:

Corroded earth points, faulty headlight relays, intermittent dashboard warning lights

Engine Issues:

Oil leaks from sump gasket/rocker cover, thermostat housing leaks, early diesel engines can be prone to glow plug issues.

Suspension Wear:

Front suspension top mounts, ball joints, and track rod ends are common wear items.

Body Corrosion:

Wheel arches, sills, rear spring mounting points, and tailgate/boot aperture are susceptible to rust.

Exhaust System:

Corrosion and failure of mufflers and pipework, especially in humid climates.

📚 Vehicle History

Brand Heritage

Manufacturer:

Vauxhall/Opel, part of General Motors (GM) at the time

Model Evolution

Predecessor:

Vauxhall/Opel Kadett E

Successor:

Vauxhall/Opel Astra Mk4 (G)

Production

Manufacturing Locations:

Ellesmere Port (UK), Rüsselsheim (Germany), and other GM plants globally

Market Reception:

Generally well-received for its practicality and diverse engine range, though criticized by some for a less engaging driving experience compared to rivals like the Golf GTI.

🏆 Awards & Recognition

Recognitions

Class Awards:

The Astra Mk3 range as a whole received various 'Car of the Year' nominations and awards from automotive publications in different countries during its lifecycle.

Ratings

Reliability:

Generally considered to be reasonably reliable when properly maintained, but common issues do exist due to age.

Certifications

Emissions Standards:

Compliant with European emissions standards of the time (Euro 1/2).