VAUXHALL OPEL ASTRA BELMONT Service Repair Manual 80-95

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The Vauxhall/Opel Astra Belmont, part of the Mk3 (T85) generation produced between 1980 and 1995, represents a practical and reliable choice within the compact family car segment. As the saloon...

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Taper: Car

Distributeur:

UGS: 125559

Mots clés: 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 ASTRA BELMONT Car Cars Opel Vauxhall Opel

Variantes de produits

Description

The Vauxhall/Opel Astra Belmont, part of the Mk3 (T85) generation produced between 1980 and 1995, represents a practical and reliable choice within the compact family car segment. As the saloon variant of the Astra Mk3, the Belmont offered a balance of comfort, space, and value, making it a popular model in the UK and across Europe. Available in various trim levels from L to the sportier GSi, and powered by a range of efficient petrol and diesel engines from the GM Family I series, including the renowned 2.0L C20XE 'Red Top', the Astra Belmont provided dependable transportation for a wide array of drivers. Its engineering focused on durability and ease of maintenance, solidifying its reputation as a sensible and well-regarded vehicle of its era. This comprehensive service and repair manual provides detailed guidance for the Vauxhall/Opel Astra Belmont (Mk3, T85) across all trim levels and engine variants produced from 1980 to 1995. It covers a vast spectrum of maintenance and repair procedures, from routine servicing such as oil changes and filter replacements to in-depth overhauls of the engine, transmission, braking, suspension, and electrical systems. The manual includes essential technical specifications, torque values, clearances, and detailed wiring diagrams, alongside troubleshooting guidance for common issues. This resource is meticulously designed to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing their Astra Belmont, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Vauxhall / Opel

Model:

Astra Belmont

Generation Code:

Mk3 (T85)

Production Years Covered:

1980-1995

👋 Introduction

Market Position

Segment:

Compact/Small family car (often referred to as C-segment)

Brand Perception:

Reliable, practical, and affordable European hatchback/sedan

Competitive Analysis

Key Competitors:

Ford Escort, Volkswagen Golf, Peugeot 309, Fiat Tipo

Key Features

Model Variant:

Belmont signifies the saloon (sedan) body style of the Astra Mk3

Value Proposition:

Offered a balance of practicality, comfort, and value for money in its segment

📋 Manual Details

Coverage Areas

Primary Market:

UK (Vauxhall) / Europe (Opel)

Trim Levels Covered:

All Belmont variants including L, GL, GLS, CD, GSi (specific engine variants may vary)

Page Count

Estimated Pages:

Hundreds (specific number not provided, but described as comprehensive)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full overhaul and repair of all engine variants (see engine_specs for details)

Fuel System:

Carburetor and Fuel Injection (Bosch LE2-Jetronic, Motronic M1.5/M2.5) systems, fuel pumps, injectors, lines

Ignition System:

Distributor, ignition coils, spark plugs, ECU control (where applicable)

Cooling System:

Radiator, water pump, thermostat, hoses, fans

Exhaust System:

Manifolds, catalytic converter (if fitted), mufflers, pipework

Transmission Manual:

F16, F18, F20 gearboxes, clutch, linkages, overhaul procedures

Transmission Automatic:

THM180, AF13/14 automatic transmissions, control systems, overhaul procedures

Drivetrain:

Front-wheel drive, driveshafts, CV joints, differential

Suspension Front:

McPherson struts, control arms, anti-roll bar, steering knuckles

Suspension Rear:

Torsion beam axle, shock absorbers, trailing arms

Steering System:

Manual and power steering rack, pump, column, universal joints

Brakes Front:

Disc brake calipers, pads, rotors, lines

Brakes Rear:

Drum brake systems (or disc on performance models), wheel cylinders, shoes, drums

Brake Control:

Master cylinder, brake booster, proportioning valve, ABS (if fitted)

Electrical System:

12V system, battery, alternator, starter motor, fuses, relays

Lighting:

Headlights, taillights, interior lights, wiring diagrams

Instrument Panel:

Gauges, warning lights, switchgear

Body Exterior:

Body panel repair, doors, hood, trunk, bumpers, glass replacement

Body Interior:

Seating, trim panels, dashboard, carpet replacement

HVAC:

Heating, ventilation, air conditioning system (if equipped)

Body Electronics:

Central locking, power windows, mirrors (if equipped)

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, coolant checks, brake fluid flushes

Troubleshooting:

Diagnostic procedures for common faults, fault codes (where applicable)

Engine Repair:

Engine removal/installation, cylinder head overhaul, piston/ring replacement, bearing replacement

Transmission Repair:

Clutch replacement, gearbox overhaul, automatic transmission service

Brake System Repair:

Brake pad/shoe replacement, rotor/drum replacement, caliper/wheel cylinder rebuild, bleeding

Suspension Component Replacement:

Shock absorber, strut, control arm, ball joint, tie rod end replacement

Steering Component Replacement:

Steering rack replacement, power steering pump service

Electrical Component Diagnosis And Replacement:

Alternator, starter, battery testing and replacement, wiring harness repair

Bodywork Procedures:

Dent repair, rust prevention and repair, panel alignment

HVAC System Service:

Component replacement, refrigerant handling (professional advice implied)

Technical Depth

Depth:

Comprehensive (from basic maintenance to full rebuilds)

Diagnostic Level:

Detailed diagnostic charts and procedures

Torque Specifications:

Included for all critical fasteners

Clearances And Tolerances:

Provided for engine and drivetrain components

Wiring Diagrams:

Detailed electrical schematics for all systems

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF (standard for quality manuals)

Print Quality

Resolution:

High resolution, suitable for printing

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Families:

Family I (GM 'small block')

Engine Variants Covered

Petrol Engines:

1.4L (C14SE, C14NZ), 1.6L (C16SE, C16NZ), 1.8L (C18XE - 16v DOHC, C18NZ - 8v SOHC), 2.0L (C20NE - 8v SOHC, C20XE - 16v DOHC 'Red Top')

Diesel Engines:

1.7L (4EC1, 4EE1 - Isuzu-sourced indirect injection)

Performance

Horsepower Range:

Approximately 60 hp (1.4L) to 150 hp (2.0L C20XE)

Torque Range:

Approximately 100 Nm to 180 Nm

Fuel System

Fuel Delivery:

Carbureted (Stromberg, Pierburg) or Electronic Fuel Injection (EFI)

Cylinder Head

Valve Train:

SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft)

Engine Management

ECU Systems:

Opel/Vauxhall ECUs, Bosch Motronic variants

🔧 Transmission

Standard

Transmission Type:

5-speed manual (F16/F18/F20)

Optional

Transmission Type:

3-speed automatic (THM180, AF13/14)

Features

Clutch Type:

Hydraulically operated single dry plate clutch

Fluid Specifications

Manual Transmission Fluid:

GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90, consult manual for specific viscosity)

Automatic Transmission Fluid:

Dexron II (or equivalent)

📐 Dimensions

Exterior

Body Styles:

3-door hatchback, 5-door hatchback, 4-door saloon (Belmont), 5-door estate (Caravan/Tourer)

Wheelbase:

Approx. 2570 mm (exact for Belmont variant)

Weights

Curb Weight:

Approx. 1000-1200 kg (depending on engine/trim)

🛡️ Safety Features

Ratings

Crash Test History:

Euro NCAP testing began later; earlier models relied on national standards. Generally considered safe for its era.

Active Features

Braking Assistance:

Optional ABS (Anti-lock Braking System) on higher trims/engines

Passive Features

Airbags:

Driver airbag often optional or standard on higher trims, passenger airbag less common for early models.

Seatbelts:

Pre-tensioner seatbelts on front seats (standard on later models)

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette players, often with 2 or 4 speakers. Aftermarket upgrades common.

Driver Assistance

Cruise Control:

Optional on higher-spec models, particularly with automatic transmission or 2.0L engines.

Connectivity

Connectivity Features:

None in the modern sense; basic wired connections for audio systems.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 6,000-9,000 miles or 12 months (refer to manual for exact engine/oil type)

Spark Plug Replacement:

Every 18,000-24,000 miles for standard plugs, longer for platinum/iridium

Timing Belt Replacement:

Crucial: 40,000-60,000 miles or 4-5 years for most petrol engines (non-interference engines like C16NZ might tolerate failure, but C20NE/C20XE are interference engines and require timely replacement).

Fluid Specifications

Engine Oil Capacity:

Approx. 3.5 - 4.5 liters (depending on engine, consult manual)

Coolant Type:

Ethylene Glycol based antifreeze (e.g., GM DEX-COOL or equivalent blue/green coolant)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Electrical Gremlins:

Corroded earth points, faulty headlight relays, intermittent dashboard warning lights

Engine Issues:

Oil leaks from sump gasket/rocker cover, thermostat housing leaks, early diesel engines can be prone to glow plug issues.

Suspension Wear:

Front suspension top mounts, ball joints, and track rod ends are common wear items.

Body Corrosion:

Wheel arches, sills, rear spring mounting points, and tailgate/boot aperture are susceptible to rust.

Exhaust System:

Corrosion and failure of mufflers and pipework, especially in humid climates.

📚 Vehicle History

Brand Heritage

Manufacturer:

Vauxhall/Opel, part of General Motors (GM) at the time

Model Evolution

Predecessor:

Vauxhall/Opel Kadett E

Successor:

Vauxhall/Opel Astra Mk4 (G)

Production

Manufacturing Locations:

Ellesmere Port (UK), Rüsselsheim (Germany), and other GM plants globally

Market Reception:

Generally well-received for its practicality and diverse engine range, though criticized by some for a less engaging driving experience compared to rivals like the Golf GTI.

🏆 Awards & Recognition

Recognitions

Class Awards:

The Astra Mk3 range as a whole received various 'Car of the Year' nominations and awards from automotive publications in different countries during its lifecycle.

Ratings

Reliability:

Generally considered to be reasonably reliable when properly maintained, but common issues do exist due to age.

Certifications

Emissions Standards:

Compliant with European emissions standards of the time (Euro 1/2).