Vauxhall Opel Calibra Workshop Service Repair Manual

Prix habituel: $16.99
Prix soldé: $16.99
Prix habituel
Prix unitaire: par

🏷️ Basic Information Identification Make: Vauxhall/Opel Model: Calibra Codes Chassis Code: Manta B platform derivatives (GM 3000 platform) 👋 Introduction Market Position Vehicle Segment: Compact sports coupe / GT Design...

21 people are viewing this right now

Taper: Car

Distributeur:

UGS: 281803

Mots clés: Calibra Car Cars Opel Vauxhall Vauxhall Opel

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Vauxhall/Opel

Model:

Calibra

Codes

Chassis Code:

Manta B platform derivatives (GM 3000 platform)

👋 Introduction

Market Position

Vehicle Segment:

Compact sports coupe / GT

Design Philosophy:

Sleek, aerodynamic styling with a focus on performance and a unique visual presence

Competitive Analysis

Key Competitors:

Toyota Celica, Ford Probe, Mitsubishi Eclipse, Honda Prelude, Alfa Romeo GTV, BMW E36 Coupe

Key Features

Aerodynamics:

One of the lowest drag coefficients (Cd) of its time, contributing to fuel efficiency and high-speed stability

All Wheel Drive:

Optional AWD system (4x4) available on higher performance models, enhancing traction and handling

Design Appeal:

Distinctive styling with a long hood, steeply raked windshield, and low-slung profile

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital (likely PDF, searchable)

Page Count

Page Count:

Likely 1000+ pages (typical for comprehensive workshop manuals covering multiple engine variants and years)

📖 Manual Coverage

Systems Covered

Engine Management:

Detailed diagnostic procedures, component testing, ECU mapping, sensor analysis for all Calibra engines (C20NE, C20XE, C24NE, C30SE, X20XEV, Z20LET, X30XE)

Fuel System:

Fuel injection systems (Bosch Motronic, SIEMENS), fuel pump diagnosis, injector testing, fuel pressure regulation, fuel tank service

Ignition System:

Ignition coil testing, spark plug specifications, distributor (if applicable) diagnosis, electronic ignition module troubleshooting

Transmission Manual:

Clutch operation, gearbox overhaul, shift linkage adjustment, removal and installation procedures, common faults and repairs

Transmission Automatic:

Automatic gearbox operation (e.g., AF22), diagnostic codes, fluid types and capacities, overhaul procedures, torque converter testing

Braking System:

ABS (Anti-lock Braking System) diagnosis, brake fluid specifications, caliper and master cylinder overhaul, brake disc and pad replacement, parking brake adjustment

Steering System:

Power steering pump diagnosis, rack and pinion repair, steering column adjustment, wheel alignment specifications

Suspension System:

Front and rear suspension component replacement (struts, shocks, springs, bushings), wheel bearing service, anti-roll bar maintenance

Electrical System:

Wiring diagrams for all circuits, fuse and relay locations, starter motor and alternator testing, battery specifications, lighting system troubleshooting

Climate Control:

Air conditioning system recharge and leak testing, heater core replacement, blower motor diagnosis, climate control panel troubleshooting

Body And Chassis:

Panel removal and installation, door lock mechanisms, window regulator repair, sunroof operation, bumper replacement, corrosion protection details

Interior Trim:

Dashboard removal, seat adjustment and repair, interior panel fastening techniques, carpet replacement

Procedures Included

Maintenance Schedule:

Recommended service intervals for oil changes, filter replacements, fluid checks, spark plugs, timing belts (crucial for many Calibra engines)

Troubleshooting Guides:

Step-by-step diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems

Repair Procedures:

Detailed, illustrated instructions for virtually every repair task from simple bulb replacement to major engine and transmission rebuilds

Diagnostic Troubleshooting:

Procedures for using diagnostic tools, interpreting fault codes (OBD-I and later OBD-II depending on model year), and live data analysis

Component Replacement:

Specific instructions for replacing parts like alternators, starters, radiators, fuel pumps, suspension arms, and body panels

Torque Specifications:

Critical torque values for all fasteners, ensuring proper assembly and preventing damage

Engine Rebuild:

Comprehensive guides for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves), and reassembly

Wheel Alignment:

Specifications for front and rear wheel alignment (camber, caster, toe) to ensure proper handling and tire wear.

Body Repair:

Information on repairing dents, replacing body panels, and addressing common rust issues.

Technical Depth

Depth Level:

Factory-level technical detail, suitable for professional mechanics and experienced DIY enthusiasts

Wiring Diagrams:

Full colour, detailed electrical schematics for all vehicle systems, including engine control, lighting, audio, and safety features

Diagnostic Tools:

Information on specific diagnostic equipment or procedures required for certain tests

Emissions Control:

Details on catalytic converters, lambda sensors, and evaporative emission control systems for compliance and troubleshooting.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format) - commonly used for workshop manuals, allowing for searchability and easy printing

Print Quality

Resolution:

High-resolution scans or digital originals, ensuring clarity of text and diagrams

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Options:

2.0L Naturally Aspirated (C20NE, X20XEV), 2.0L Turbocharged (C20LET), 2.5L V6 (C25XE/X25XE), 2.6L V6 (C30SE), 2.8L V6 (X30XE)

Performance

2.0L 16V (C20Xe):

150 PS (148 bhp; 110 kW), 196 Nm (145 lb-ft)

2.0L Turbo (C20Let):

204 PS (201 bhp; 150 kW), 280 Nm (207 lb-ft)

2.5L V6 (C25Xe/X25Xe):

170 PS (168 bhp; 125 kW), 228 Nm (168 lb-ft)

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI) with electronic control

Fuel Type:

Unleaded Petrol (Octane rating varies by engine, typically 95 RON minimum)

Technical Details

Valve Train:

DOHC (Double Overhead Camshafts), 16 valves for 2.0L engines, 24 valves for V6 engines

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual (e.g., F20, F28)

Optional

Optional Transmission:

4-speed Automatic (e.g., AF20, AF22)

Features

AWD System:

Optional Ferguson Post traction system (4x4) on 2.0L Turbo and 2.5L V6 models, featuring a viscous coupling

Gear Ratios

Gearbox F28 Ratios:

Specific gear ratios for manual and automatic transmissions are detailed within the manual

📐 Dimensions

Exterior

Length:

Approx. 4,482 mm (176.5 in)

Width:

Approx. 1,700 mm (66.9 in)

Height:

Approx. 1,320 mm (52.0 in)

Wheelbase:

Approx. 2,600 mm (102.4 in)

Weights

Curb Weight:

Varies by engine and drivetrain, typically 1250-1450 kg

Cargo

Trunk Capacity:

Approx. 400 litres

🛡️ Safety Features

Ratings

Euro Ncap:

Euro NCAP: 3 out of 5 stars (later models with improved safety features)

Active Features

Anti-lock Braking System (ABS) standard on most models, optional on some base variants

Traction Control:

Traction Control System (TCS) available on higher trims and AWD models

Passive Features

Airbags:

Driver airbag standard; passenger airbag optional or standard on later models

Seatbelts:

Pre-tensioned seatbelts

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette or CD player options with varying speaker configurations. Manual will cover basic operation and troubleshooting.

Driver Assistance

Cruise Control:

Optional cruise control system available on higher trim levels. Manual will cover installation and operation.

Connectivity

Wiring For Accessories:

Wiring diagrams will facilitate the installation of aftermarket accessories and upgrades.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 15,000 km (9,000 miles) or 12 months, whichever comes first. Manual will specify exact intervals based on engine and driving conditions.

Timing Belt Replacement:

Crucial: For C20NE, C20XE, C20LET engines, typically every 60,000 km (37,000 miles) or 4 years. Failure can cause catastrophic engine damage. Manual will confirm specific intervals.

Fluid Specifications

Engine Oil:

API SG/SH, ACEA A2/A3. Viscosity grade typically 10W-40 or 5W-40 depending on climate. Manual will specify exact GM dexos (or equivalent) specification.

Coolant:

GM-specific coolant (e.g., G11 type, purple or blue concentrate mixed 50/50 with distilled water). Capacity approx. 6-8 litres.

Brake Fluid:

DOT 4

Transmission Fluid Manual:

API GL-4, SAE 75W-90 or 80W-90. Capacity approx. 2.0-2.5 litres.

Transmission Fluid Automatic:

GM Dexron III (or equivalent). Capacity approx. 4.5-5.5 litres for a fluid change.

Known Issues

Rust:

Common rust points include wheel arches, sills, rear chassis legs, and around windows. The manual may offer preventative advice.

Suspension Wear:

Worn control arm bushings, ball joints, and drop links are common, leading to knocking sounds and poor handling.

Engine Management Issues:

Sensor failures (e.g., crankshaft position sensor, lambda sensor), vacuum leaks, and ignition module problems can cause rough idling or misfires.

Turbocharger Issues:

On the C20LET, wastegate issues and turbo seal failures can occur if not maintained properly.

Electrical Faults:

Corroded earth points, faulty window regulators, and issues with the central locking system are relatively common.

📚 Vehicle History

Brand Heritage

Vauxhall Opel Heritage:

Part of General Motors' European portfolio, known for producing a range of accessible and popular vehicles

Model Evolution

Production Years:

1989-1997

Design Inspiration:

Based on the Vauxhall/Opel Vectra platform (GM2900 platform, later shared with Vectra A)

Facelifts:

Minor styling updates, particularly in interior trim and lighting, in 1994

Production

Manufacturing Location:

Germany (Rüsselsheim)

Total Production:

Over 200,000 units

🏆 Awards & Recognition

Recognitions

Design Awards:

While specific awards are not widely publicized, the Calibra was lauded for its groundbreaking aerodynamic design and styling, winning it significant public acclaim and commercial success.

Ratings

Performance Reviews:

Praised for its road holding and performance, particularly the 4x4 variants, though interior space and refinement were sometimes criticized compared to competitors.