🏷️ Basic Information

Make:

Volkswagen

Model:

Golf V (Mk5)

Model Variant:

Touran

Platform:

PQ35

Golf V Generation:

Fifth Generation (2003-2009)

Golf Plus Generation:

First Generation (2004-2014)

Jetta Mk2 Generation:

Second Generation (2005-2010)

Touran Generation:

First Generation (2003-2015)

👋 Introduction

Vehicle Segment:

Compact/Family Car (Golf V, Jetta), Compact MPV (Golf Plus, Touran)

Brand Strategy:

Volkswagen's commitment to quality, engineering, and accessible performance.

Competitors:

Ford Focus, Opel Astra, Honda Civic, Toyota Corolla, Mazda 3 (for Golf/Jetta); Renault Scenic, Citroen C4 Picasso, Ford C-Max (for Golf Plus/Touran)

Golf V Features:

Solid build quality, comfortable ride, refined interior, range of efficient engines, advanced safety features.

Golf Plus Features:

Increased practicality and interior space compared to standard Golf, higher seating position, versatile seating arrangements.

Jetta Features:

Sedan version of the Golf, offering a larger trunk, comfortable rear seating, and a more traditional saloon profile.

Touran Features:

Practical family MPV with flexible seating for up to 7 occupants, large cargo capacity, and robust construction.

User Benefit:

Empowers owners and independent technicians with the knowledge to maintain, diagnose, and repair these versatile Volkswagen models effectively.

📋 Manual Details

Vehicle Coverage:

Volkswagen Golf V (Mk5), Golf Plus (Mk1), Jetta (Mk2/A5), Touran (Mk1)

Engine Coverage:

Diesel: 1.9L TDI (BKD, AZV, BMM, BRU, BXE, BLS, BXF, BXJ), 2.0L TDI (BKD, AZV, BMM, BMN, BMP, BMR, BUZ, CBDB, CBDA, CBDB, CBTA, CBDD, CBJA, CBJB, CCWA, CCWB, CFFA, CFGB, CFHA, CFHB, CFJA, CFJB, CFKA, CFKB, CFWA, CGLA, CGLB, CGLC, CGLD, CGMA, CGMB, CGMC, CGNA)

Transmission Coverage:

Manual (0A4, 02M), DSG (DQ250, DQ500), Tiptronic automatic

Body Chassis Coverage:

Body panels, interior trim, suspension, steering, brakes, exhaust, cooling system, fuel system

Electrical Coverage:

Engine control units, lighting, infotainment, comfort systems, safety systems, wiring diagrams

Estimated Pages:

Over 1500 (indicative for comprehensive workshop manual)

Type:

Comprehensive Workshop Repair Manual

Language:

English

Format:

Digital (PDF/eBook)

📖 Manual Coverage

Engine Systems:

Engine mechanical, engine management, fuel injection, ignition, emissions control, turbocharging, cooling, lubrication

Transmission Systems:

Manual transmission overhaul, automatic transmission (DSG/Tiptronic) operation and servicing, clutch system

Suspension Steering:

Front and rear suspension components, struts, shock absorbers, control arms, steering rack, power steering system

Braking Systems:

Front and rear brake systems (discs/drums), ABS, EBD, brake fluid service, parking brake

Electrical Systems:

Starter, alternator, battery, lighting systems, wipers, horn, power windows, central locking, climate control, instrument cluster, infotainment, ECUs, CAN bus architecture

Body Interior:

Body shell repair, door mechanisms, glass replacement, interior trim removal/installation, seating systems

Maintenance Procedures:

Routine maintenance, oil changes, filter replacements, spark plug replacement, timing belt/chain inspection and replacement, brake fluid flush, coolant flush

Repair Procedures:

Engine component replacement (pistons, rings, valves, gaskets), transmission rebuild, suspension component overhaul, brake caliper replacement, electrical component diagnosis and replacement

Troubleshooting:

Diagnostic procedures for common malfunctions, fault code interpretation, step-by-step diagnostic guides

Diagnostics:

OBD-II diagnostics, sensor testing, actuator testing, ECU programming concepts

Depth:

Comprehensive: From basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable text for quick information retrieval

Resolution:

High-resolution images and diagrams suitable for printing

Binding:

N/A (Digital Format)

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Golf V Petrol Engines:

1.4L MPI (80 PS), 1.6L FSI (115 PS), 1.4L TSI (140-170 PS), 2.0L FSI (150 PS), 2.0L TFSI (200-250 PS - GTI/R32)

Golf V Diesel Engines:

1.9L TDI (90-105 PS), 2.0L TDI (140-170 PS - GTD/GT)

Touran Engines:

Similar petrol (1.4 TSI, 1.6 FSI) and diesel (1.9 TDI, 2.0 TDI) engine options as Golf V.

Tsi Technology:

Turbocharged Stratified Injection (TSI) offers a combination of power and fuel efficiency.

Tdi Technology:

Turbocharged Direct Injection (TDI) provides strong torque and excellent fuel economy, especially for long-distance driving.

Petrol Injection:

Multi-Point Injection (MPI) or Direct Injection (FSI/TSI)

Diesel Injection:

Common Rail Direct Injection (TDI)

🔧 Transmission

Manual Transmission:

5-speed or 6-speed manual gearbox (e.g., 0A4, 02M)

Automatic Transmission:

6-speed DSG (Direct Shift Gearbox) or 6-speed Tiptronic automatic

Dsg Operation:

Dual-clutch automatic transmission offering rapid gear changes and improved fuel efficiency.

📐 Dimensions

Golf V Dimensions:

Length: ~4204 mm, Width: ~1759 mm, Height: ~1485 mm

Golf Plus Dimensions:

Length: ~4223 mm, Width: ~1759 mm, Height: ~1632 mm (Taller than Golf V)

Jetta Mk2 Dimensions:

Length: ~4556 mm, Width: ~1781 mm, Height: ~1459 mm (Longer wheelbase and trunk)

Touran Dimensions:

Length: ~4391 mm, Width: ~1794 mm, Height: ~1670 mm (MPV form factor)

Curb Weight:

Varies by model and engine, typically 1250-1550 kg

🛡️ Safety Features

Euro Ncap Golf V:

5 Stars (Adult Occupant) - 2004

Euro Ncap Jetta Mk2:

5 Stars (Adult Occupant) - 2005

Euro Ncap Touran:

5 Stars (Adult Occupant) - 2003

Active Safety:

ABS, EBD (Electronic Brake-force Distribution), ESP (Electronic Stability Program), Traction Control (ASR), Brake Assist (BA)

Passive Safety:

Multiple airbags (front, side, curtain), pre-tensioned seatbelts, ISOFIX child seat anchors, impact-absorbing body structure

💡 Technology Features

Infotainment Systems:

RCD 300, RCD 500, RNS 300, RNS 510 (navigation), supporting CD playback, FM/AM radio, optional MP3 and AUX input. Later models may have Bluetooth connectivity.

Assistance Features:

Cruise control, rain sensors, auto-dimming rearview mirror, park distance control (PDC), tyre pressure monitoring system (TPMS) on some variants.

Connectivity Options:

Optional Bluetooth hands-free systems, MDI (Multi Device Interface) for iPod/USB connectivity in later models.

🔧 Maintenance

Oil Change Interval Petrol:

Every 10,000-15,000 miles or 1 year, whichever comes first (variable depending on oil specification and driving conditions).

Oil Change Interval Diesel:

Every 15,000-20,000 miles or 1 year, whichever comes first (variable depending on oil specification and driving conditions).

Timing Belt Replacement:

For engines with timing belts (e.g., 1.6 MPI BSE/BSF, 1.9 TDI BRU/BXF/BXJ), typically every 60,000-100,000 miles or 5-7 years.

Timing Chain Inspection:

For engines with timing chains (e.g., TSI, some FSI/TDI), regular inspection for wear and stretching is recommended, especially past 100,000 miles.

Engine Oil Petrol:

SAE 5W-30 or 5W-40, meeting VW 502 00 or VW 504 00 specifications.

Engine Oil Diesel:

SAE 5W-30 or 5W-40, meeting VW 505 00, VW 505 01, or VW 507 00 specifications (depending on DPF).

Coolant:

G12 Plus (purple) or G12++ (pink) ethylene glycol based coolant, mixed with distilled water at a 50/50 ratio.

Brake Fluid:

DOT 4, meeting ISO 4925 or VW 501 14 specifications.

Dsg Transmission Fluid:

Specific DSG fluid, often VW G 052 182 or G 052 513. Refer to manual for exact specification.

Common Issues:

Coil pack failures (especially early TSI), thermostat housing leaks, water pump failures (timing belt driven engines), glow plug issues (TDI), DPF regeneration issues (TDI with DPF), DSG clutch pack wear, ABS sensor failures, window regulator failures.

📚 Vehicle History

Volkswagen Legacy:

Founded in 1937, renowned for reliable and well-engineered vehicles like the Beetle and Golf.

Golf Heritage:

The Golf V marked a significant step up in design, technology, and platform engineering from the Golf IV.

Golf Plus Introduction:

Launched as a more practical and versatile variant of the Golf V, targeting families seeking added space and comfort.

Jetta Platform Sharing:

The Jetta Mk2 (A5 platform) shared its underpinnings with the Golf V, offering a sedan body style.

Touran Mpv Development:

Developed as Volkswagen's entry into the compact MPV segment, leveraging Golf V platform technologies.

Production Period Golf V:

2003-2009

Production Period Golf Plus:

2004-2014

Production Period Jetta Mk2:

2005-2010

Production Period Touran:

2003-2015

🏆 Awards & Recognition

Golf V Awards:

Often praised for its refinement, comfort, and safety, contributing to Volkswagen's strong European market position.

Touran Awards:

Recognized for its practicality and versatility as a family MPV.