Positioning:
Premium sport sedan
Competitors:
BMW 3 Series, Mercedes-Benz C-Class, Audi A4, Acura TL, Lexus IS
Design Philosophy:
Scandinavian design, safety, comfort, and performance
Manual Advantage:
Enables DIY repairs and maintenance, saving significant costs compared to professional service.
Covered Models:
All S60 2004 models, engines, trims, and transmissions
Estimated Pages:
Hundreds (specific count not provided, but described as comprehensive)
Type:
Workshop Repair Service Manual
Engine Service:
Yes, including repair and diagnostics
Transmission Service:
Yes, including repair and diagnostics
Brake System:
Yes, including maintenance and repair
Electrical System:
Yes, including diagnostics and wiring diagrams
Suspension:
Yes, including repair and adjustments
Steering System:
Yes, including maintenance and repair
Cooling System:
Yes, including diagnostics and repair
Fuel Injection System:
Yes, including maintenance and repair
Emission Control System:
Yes, including diagnostics and repair
HVAC System:
Yes, including heater and air conditioning repair
Engine Control System:
Yes, including diagnostics and module information
Chassis And Body:
Yes, including repair and alignment
Restraint System:
Yes, including airbag and seatbelt service
Interior Components:
Yes, including trim and panel removal/installation
Differential And Drive Axles:
Yes, including service and repair
General Maintenance:
Yes, covering routine service tasks
Troubleshooting:
Yes, comprehensive diagnostic procedures
Periodic Lubrication:
Yes, detailing lubrication points and schedules
Repair Procedures:
Yes, detailed step-by-step instructions
Disassembly And Assembly:
Yes, for various vehicle components
Cleaning And Reinstallation:
Yes, for components during repair
Wiring Diagrams:
Yes, integrated with electrical system service
Depth:
Professional Level (same as used in service shops), covering diagnostics, maintenance, and full repair
Engine Type:
Inline 5-cylinder turbocharged (T5) and naturally aspirated (2.5T, 2.4)
Engine Displacement:
2.5 Liters (2521 cc)
T5 Horsepower:
Approximately 257 hp @ 5500 rpm (varies slightly by market/tuning)
T5 Torque:
Approximately 295 lb-ft @ 2700 rpm (varies slightly by market/tuning)
Fuel Delivery:
Electronic Fuel Injection (EFI)
NHTSA Front Impact Rating:
5 Stars (for driver and passenger)
IIHS Top Safety Pick:
Yes (for many model years, including around 2004)
ABS:
Standard Anti-lock Braking System
Esc:
Standard Electronic Stability Control (ESC) / Traction Control System (TCS)
Airbags:
Front airbags, side airbags, optional inflatable curtain airbags
Body Structure:
Reinforced safety cage and crumple zones
Oil Change Interval:
7,500 - 10,000 miles or 12 months, whichever comes first (refer to owner's manual for specific recommendations)
Timing Belt Replacement:
Not applicable for 5-cylinder engines, as they use a timing chain.
Engine Oil Type:
API SN/SP, ACEA A3/B4 or A5/B5, SAE 0W-30 or 5W-30 (check manual for exact spec)
Coolant Type:
Volvo Long Life Coolant (G48 or equivalent, ethylene glycol based)
Transmission Fluid Automatic:
AW-1 (or JWS 3309) compatible fluid
Common Issues:
EGR valve issues, PCV system clogging, oil leaks (valve cover gasket, oil pan gasket), various sensor failures (e.g., camshaft position sensor), suspension component wear (bushings, ball joints), occasional electronic module problems.
Brand Focus:
Safety, innovation, and Scandinavian design
Generation:
First Generation S60 (2000-2009)
Facelift:
Minor facelift received around 2004/2005, including updated front fascia and interior features.
Production Locations:
Ghent, Belgium; Uddevalla, Sweden
