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Volvo S80 2012-2014 Full Service & Repair Manual

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🏷️ Basic Information Identification Make: Volvo Model: S80 Year: 2012-2014 Codes Generation Code: Second Generation (AS) 👋 Introduction Market Position Target Audience: Owner enthusiasts, independent repair shops, and professional technicians...
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Volvo S80 2012-2014 Full Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Volvo
Model:
S80
Year:
2012-2014
Codes
Generation Code:
Second Generation (AS)
👋 Introduction
Market Position
Target Audience:
Owner enthusiasts, independent repair shops, and professional technicians seeking comprehensive S80 service information.
Competitive Analysis
Value Proposition:
Provides factory-equivalent information at a fraction of the cost of dealership service manuals, offering extensive coverage and lifetime access.
Key Features
Visual Aids:
Hundreds of detailed photos and exploded diagrams illustrating repair procedures.
Instructional Style:
Step-by-step instructions for accurate and correct job completion.
📋 Manual Details
Coverage Areas
Coverage Scope:
Full Service, Repair, Troubleshooting, Diagnostics, Maintenance
Page Count
Estimated Page Count:
Hundreds of pages
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of all engine variants for 2012-2014 S80, including diagnosis, repair, and overhaul for inline 4-cylinder turbocharged (e.g., T4, T5), inline 6-cylinder (e.g., T6), and V8 engines.
Transmission:
Comprehensive information for automatic transmissions (e.g., Geartronic) including servicing, troubleshooting, and component-level repair. Covers electronic control modules and hydraulic systems.
Brakes:
Detailed procedures for brake system maintenance and repair, including ABS, EBD, DSTC (Dynamic Stability and Traction Control), brake pad and rotor replacement, hydraulic system bleeding, and caliper servicing.
Electrical System:
In-depth coverage of the entire electrical system, including wiring diagrams, component testing, diagnostic trouble codes (DTCs), Body Control Module (BCM), Powertrain Control Module (PCM), infotainment, lighting, and power accessories.
Suspension And Steering:
Procedures for suspension components, including struts, shock absorbers, control arms, bushings, steering rack, power steering system, and wheel alignment specifications.
Body And Chassis:
Information on body panel repair, door mechanisms, glass replacement, interior trim removal, underbody coatings, and chassis component inspection.
Climate Control:
Diagnosis and repair procedures for the Automatic Climate Control (ECC) system, including A/C refrigerant handling, compressor, condenser, evaporator, and climate control modules.
Safety Systems:
Coverage of SRS (Supplemental Restraint System) components, including airbags, seatbelt pretensioners, control modules, and diagnostic procedures for collision detection systems.
Procedures Included
Routine Maintenance:
Step-by-step guides for oil changes, filter replacements (oil, air, cabin), spark plug replacement, coolant flushes, and brake fluid changes.
Troubleshooting Diagnostics:
Detailed diagnostic flowcharts, symptom-based troubleshooting guides, and procedures for identifying and resolving common and complex issues using diagnostic tools.
Component Replacement:
Instructions for replacing major components such as engine parts (e.g., timing belt/chain, water pump, turbocharger), transmission components, suspension parts, sensors, actuators, and ECUs.
Wiring Diagrams:
Comprehensive and clearly labeled wiring diagrams for all electrical systems, enabling technicians to trace circuits and diagnose electrical faults efficiently.
Technical Specifications:
Inclusion of all necessary technical data, torque specifications, clearances, fluid capacities, part numbers, and diagnostic parameters required for accurate repairs.
Technical Depth
Depth Of Coverage:
Full factory-level detail covering everything from basic fluid checks to complete engine and transmission rebuilds, including electronic system diagnostics and calibration.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
High-resolution, printable pages for easy viewing and on-site use.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Searchability
Searchable Text:
Yes, text is searchable for quick access to information.
Licensing
Licensing Terms:
Lifetime use, unlimited installations on multiple devices, no expiry dates.
Compatibility
Operating Systems:
Compatible with Windows and macOS.
⚙️ Engine Specifications
Primary Engine
Engine Variants:
2012-2014 S80 models typically offered: 3.2L inline-6 (Naturally Aspirated), T5 2.0L/2.5L inline-5 Turbocharged, T6 3.0L inline-6 Turbocharged, V8 4.4L V8.
Performance
Horsepower Torque:
Specific horsepower and torque figures vary by engine and market; manual provides detailed specifications for each.
Fuel System
Fuel Delivery:
Detailed information on fuel injection systems (e.g., direct injection, port injection), fuel pumps, injectors, and pressure regulation.
Cooling System
Coolant Type Capacity:
Specifications for Volvo's proprietary coolant (e.g., VCS), and system capacity for various engine types.
Lubrication
Oil Specifications Capacity:
Recommended SAE viscosity grades (e.g., SAE 0W-30, SAE 5W-30) and API/ACEA specifications. System oil capacity for each engine variant.
Ignition System
Spark Plug Type:
Specific spark plug types, gap specifications, and replacement intervals.
Emission Control
Emission Systems:
Details on catalytic converters, O2 sensors, EVAP systems, and related diagnostic procedures.
🔧 Transmission
Standard Transmission
Transmission Type Available:
Primarily automatic transmissions (e.g., TF-80SC 6-speed automatic).
Optional Transmission
Optional Transmission Types:
Some markets may have offered different engine/transmission pairings or AWD variants.
Features
Transmission Control:
Coverage of electronic transmission control module (TCM) functions, shifting logic, and diagnostic parameters.
Fluid Specifications
Transmission Fluid Type:
Specific automatic transmission fluid (ATF) requirements (e.g., JWS 3309 or equivalent).
📐 Dimensions
Exterior
Wheelbase:
Approximately 2,854 mm (112.4 in)
Length:
Approximately 4,961 mm (195.3 in)
Width:
Approximately 1,891 mm (74.4 in)
Height:
Approximately 1,450 mm (57.1 in)
Weights
Curb Weight:
Varies by engine and drivetrain, typically ranging from 1,600 kg to 1,850 kg (3,527 lbs to 4,079 lbs).
Gross Vehicle Weight Rating:
GVWR specifications provided in the manual for each configuration.
Cargo
Trunk Volume:
Approximately 507 liters (17.9 cu ft)
🛡️ Safety Features
Ratings
NHTSA Ratings:
The S80 generally received strong safety ratings from NHTSA and IIHS during its production run. Specific year ratings available in manual.
Active Features
Stability Control:
DSTC (Dynamic Stability and Traction Control) standard on most models.
Braking Systems:
ABS, EBD (Electronic Brakeforce Distribution), Emergency Brake Assist (EBA), Ready Alert Brakes (RAB).
Passive Features
Airbags:
Frontal airbags, side airbags, curtain airbags, optional driver's side knee airbag.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters for all seating positions.
Chassis Design:
Whiplash Protection System (WHIPS) for front seats.
💡 Technology Features
Infotainment
Infotainment System:
Volvo's infotainment system with features like SiriusXM Radio, Bluetooth connectivity, optional navigation, and premium sound systems (e.g., Harman Kardon).
Driver Assistance
Advanced Driver Assistance Systems:
Optional features like Adaptive Cruise Control (ACC), Collision Warning with Auto Brake, Pedestrian Detection, Blind Spot Information System (BLIS), Lane Departure Warning (LDW).
Connectivity
Connectivity Options:
USB/Auxiliary inputs, Bluetooth for audio streaming and hands-free calling.
Comfort Features
Climate Control Type:
Dual-zone or multi-zone automatic climate control (ECC).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first, using synthetic oil.
Transmission Fluid Service:
Recommended fluid change at 50,000 to 80,000 miles (80,000 to 130,000 km) or as per Volvo's service schedule, depending on driving conditions.
Timing Belt Chain Replacement:
Engines with timing belts (e.g., older 5-cylinder variants) require replacement at specified intervals (e.g., 100,000 miles/160,000 km); 6-cylinder engines use chains which are generally considered maintenance-free unless issues arise.
Fluid Specifications
Coolant Spec:
Volvo VCS Coolant or equivalent (Green/Yellow depending on formulation).
Brake Fluid Spec:
DOT 4.
Power Steering Fluid Spec:
Volvo hydraulic fluid (e.g., CHF 11S or equivalent).
Known Issues
Common Wear Items:
Control arm bushings, sway bar links, engine mounts, and rear shock absorbers due to vehicle weight and mileage.
Electrical Gremlins:
Occasional issues with sensors (e.g., ABS sensors, MAF sensors), CEM (Car Electronic Module) issues, or battery drain can occur. The manual addresses diagnosing these.
Transmission Problems:
Some instances of valve body issues or torque converter problems in higher mileage automatic transmissions can arise. Manual provides troubleshooting.
📚 Vehicle History
Brand Heritage
Volvo Safety Focus:
Volvo's long-standing reputation for safety innovation, integrated into the S80's design.
Model Evolution
Second Generation Introduction:
The second generation S80 (AS) debuted for the 2007 model year and received updates for the 2012-2014 period, including refreshed styling and technology.
Production
Production Locations:
Primarily Torslanda Plant, Sweden.
Model Discontinuation:
The S80 was succeeded by the Volvo S90 starting in the 2016 model year.
🏆 Awards & Recognition
Recognitions
Safety Awards:
The S80 consistently earned high marks in safety tests from organizations like IIHS (Insurance Institute for Highway Safety) and NHTSA (National Highway Traffic Safety Administration) during its production years.
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