Yamaha ATV 700 Grizzly 2006-2012 Service Repair Manual Download PDF

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Taper: Atv

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UGS: 49003

Mots clés: 2006 2007 2008 2009 2010 2011 2012 700 Grizzly ATV Grizzly Models Powersports Yamaha

Variantes de produits

Description

The Grizzly 700, including its 700FI variant, represents a pinnacle in high-performance utility all-terrain vehicle engineering, produced from 2006 through 2012. Renowned for its robust 686cc liquid-cooled engine with fuel injection, it delivers exceptional power and reliability for recreational riders, hunters, farmers, and off-road enthusiasts. Key features such as the industry-leading automatic transmission with engine braking, the On-Command® 2WD/4WD system with differential lock, and independent front and rear suspension contribute to its superior comfort, control, and capability across diverse terrains. The Grizzly 700 is designed for demanding use, offering substantial towing capacity and cargo carrying ability, making it a versatile and dependable choice for various applications. This comprehensive service repair manual provides factory-level detail for the Grizzly 700 (YFM700) and its variants from 2006 to 2012. It serves as an indispensable resource for owners, mechanics, and technicians, covering all aspects of maintenance, diagnosis, and repair. The manual meticulously details engine mechanical and electrical systems, transmission components including the CVT, chassis, suspension, braking systems, and electrical systems. It includes routine maintenance procedures, in-depth troubleshooting guides with diagnostic flowcharts, and step-by-step instructions for engine and transmission overhauls, suspension service, brake system repairs, and electrical diagnostics, ensuring the vehicle remains in optimal condition.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Grizzly 700

Model Variant:

700FI

Product Type:

Service Repair Manual

Generation

Covered Years:

2006, 2007, 2008, 2009, 2010, 2011, 2012

Codes

Chassis Codes:

YFM700

👋 Introduction

Market Position

Segment:

High-performance utility ATV

Target User:

Recreational riders, hunters, farmers, off-road enthusiasts seeking robust capability.

Competitive Analysis

Key Competitors:

Can-Am Outlander, Polaris Sportsman, Honda Foreman/Rincon, Kawasaki Brute Force.

Key Features

Powertrain:

Powerful 686cc liquid-cooled SOHC 4-valve engine with fuel injection.

Transmission:

Industry-leading Ultramatic® automatic transmission with engine braking.

Drivetrain:

On-Command® 2WD/4WD system with differential lock.

Suspension:

Independent front and rear suspension for superior comfort and control.

Braking:

Sealed hydraulic disc brakes front and rear.

📋 Manual Details

Coverage Areas

Primary Scope:

Complete factory service and repair

Specific Models Covered:

Yamaha ATV 700 Grizzly (all variants for 2006-2012)

Page Count

Estimated Pages:

Hundreds (exact count varies by year, but comprehensive)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Top-end (cylinder head, valves, camshaft), bottom-end (crankshaft, connecting rod, pistons), lubrication system, cooling system, fuel system (EFI), exhaust system.

Engine Electrical:

Ignition system, starting system, charging system (stator, regulator/rectifier), EFI control unit (ECU), sensors (MAP, TPS, IAT, O2), wiring diagrams.

Transmission:

Ultramatic® automatic transmission, gearbox components, clutch assembly, drive shafts, differentials (front and rear), CVT system diagnostics and repair.

Chassis Suspension:

Frame components, front and rear suspension (shocks, springs, A-arms), steering system (handlebar, tie rods, steering column), wheel hubs, bearings.

Braking System:

Hydraulic brake system (front and rear calipers, master cylinders, brake lines), parking brake, brake pad replacement, bleeding procedures.

Electrical Components:

Lighting system (headlights, taillights, indicators), battery, fuses, relays, instrumentation, switches, starter motor, fan control.

Bodywork Plastics:

Body panels, fenders, seat, handlebars, control levers, rack systems, skid plates, removal and installation procedures.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air), spark plug checks/replacement, chain adjustment (if applicable to specific configurations), lubrication points.

Troubleshooting:

Diagnostic flowcharts for common issues, error code interpretation (EFI), symptom-based troubleshooting guides.

Engine Repair:

Complete engine overhaul, piston and ring replacement, valve adjustment, cylinder head gasket replacement, crankshaft and rod bearing inspection/replacement.

Transmission Repair:

CVT belt inspection and replacement, clutch service, gearbox disassembly and reassembly, differential service.

Suspension Service:

Shock absorber replacement, spring adjustment, bearing replacement (wheel and steering), A-arm bushing replacement.

Brake Service:

Brake pad and rotor replacement, caliper overhaul, master cylinder replacement, brake fluid flush and bleed.

Electrical Diagnostics:

Wiring diagram interpretation, component testing (sensors, actuators, ignition coil), battery voltage checks, charging system output testing.

Efi System Service:

Injector cleaning, fuel pump testing, throttle body cleaning and adjustment, sensor calibration procedures.

Technical Depth

Depth:

Comprehensive factory-level detail, suitable for professional technicians and advanced DIY mechanics. Covers routine maintenance to complete engine and drivetrain overhauls.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text for quick access to information

Printability:

Printable pages for on-the-job reference

Quality:

High-resolution scans of original factory documentation

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

686cc liquid-cooled SOHC 4-stroke, 4 valves

Bore X Stroke:

100.0 mm x 83.9 mm

Compression Ratio:

9.2:1

Fuel Induction:

Mikuni 44mm throttle body with EFI

Performance

Horsepower:

~47 HP (estimated, exact figures vary by specific year and testing)

Torque:

~50 lb-ft (estimated, exact figures vary by specific year and testing)

Fuel System

Fuel Type:

Unleaded gasoline, 87 octane minimum

Fuel Tank Capacity:

4.1 gal (15.5 L)

Fuel Pump Pressure:

37.7 psi (260 kPa) (typical)

🔧 Transmission

Standard

Type:

Yamaha Ultramatic® V-belt automatic transmission with engine braking

Drive Modes:

H, L, N, R, P

Optional

Optional Features:

N/A (Ultramatic® is standard across the model range)

Features

Cvtbelt Part Number:

5UY-17641-00-00 (example, verify for specific year)

Cvt Fluid Type:

Yamaha Yamalube 4 (or equivalent SAE 10W-30 API SG or higher)

Transmission Fluid Capacity:

0.90 US qt (0.85 L) (typical, check dipstick)

Final Drive:

O-ring sealed chain, sealed constant velocity (CV) joints

📐 Dimensions

Exterior

Length:

80.3 in (2040 mm)

Width:

46.5 in (1180 mm)

Height:

48.3 in (1225 mm)

Wheelbase:

50.2 in (1275 mm)

Ground Clearance:

11.0 in (279 mm)

Cargo

Front Rack Capacity:

99 lbs (45 kg)

Rear Rack Capacity:

187 lbs (85 kg)

Weights

Dry Weight:

573 lbs (260 kg)

Curb Weight:

600 lbs (272 kg) (approximate with fluids)

Towing Capacity:

1322 lbs (600 kg)

Gcvwr:

1521 lbs (690 kg) (Gross Combined Vehicle Weight Rating - estimated, check specific year)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Complies with ANSI standards for recreational ATVs.

Active Features

Engine Braking:

Integral component of Ultramatic® transmission for downhill control.

4Wd Differential Lock:

Provides maximum traction in difficult terrain.

Passive Features

Seatbelt:

N/A (ATV operation requires helmet and protective gear)

Roll Cage:

N/A (ATV design)

Lighting:

Dual 30W Krypton headlights, 8W LED taillight, dual 3.5W LED brake lights.

💡 Technology Features

Infotainment

Display:

Multi-function LCD digital instrument cluster (speedometer, odometer, trip meter, clock, fuel gauge, 4WD indicator, gear position indicator, EFI warning light).

Driver Assistance

Engine Braking:

Automatic engine braking via Ultramatic® transmission system.

Connectivity

Diagnostic Port:

Diagnostic connector for ECU communication and fault code retrieval.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000 km or 100 hours of operation; first service at 1,000 km or 20 hours.

Air Filter Cleaning:

Every 1,000 km or 20 hours (more frequently in dusty conditions).

Spark Plug Check:

Every 3,000 km or 100 hours.

Cvtbelt Inspection:

Every 1,000 km or 20 hours.

Brake Fluid Change:

Every 2 years or 18,000 km (refer to manual for precise interval).

Fluid Specifications

Engine Oil Grade:

Yamalube 4 (or SAE 10W-40 API SG or higher)

Engine Oil Capacity:

2.40 US qt (2.2 L) with filter change

Coolant Type:

Permanent antifreeze coolant (50/50 mixture of ethylene glycol based coolant and distilled water)

Brake Fluid Type:

SAE J1703 or DOT 3

Final Drive Oil Type:

Yamalube Gear Oil (or SAE 80 API GL-4)

Final Drive Oil Capacity:

0.16 US qt (0.15 L) (front), 0.37 US qt (0.35 L) (rear)

Known Issues

Common Problems:

CVT belt wear, EFI sensor malfunctions (e.g., TPS, O2), occasional electrical connector corrosion, starter solenoid issues.

Preventative Measures:

Regular cleaning of air filter and CVT intake, proper maintenance of battery terminals, keeping EFI system clean and sensors calibrated.

📚 Vehicle History

Brand Heritage

Heritage:

Yamaha has a long-standing reputation for producing reliable, high-performance powersports vehicles, particularly in the ATV segment, known for innovation like the Ultramatic transmission.

Model Evolution

Development:

The Grizzly 700FI was a significant evolution, introducing fuel injection and a more powerful engine to the successful Grizzly line, offering enhanced performance and efficiency over previous models.

Production

Manufacturing Location:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Industry Accolades:

Consistently praised in industry reviews for its power, comfort, and capability in challenging terrains.