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Yamaha 700 Grizzly 2007 2008 Workshop Service Manual

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The Grizzly 700 FI, manufactured for the 2007 and 2008 model years, is a high-performance All-Terrain Vehicle (ATV) renowned for its robust engineering and advanced features. This model stands out...
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Taper: Atv
Distributeur:
Yamaha
UGS: 85334
Mots clés: 2007 2008 700 Grizzly ATV Grizzly Models Powersports Yamaha
Yamaha 700 Grizzly 2007 2008 Workshop Service Manual
The Grizzly 700 FI, manufactured for the 2007 and 2008 model years, is a high-performance All-Terrain Vehicle (ATV) renowned for its robust engineering and advanced features. This model stands out with its fuel-injected 686cc engine, offering superior power and efficiency, and its sophisticated Independent Rear Suspension (IRS) system, which enhances rider comfort and handling across varied terrains. Designed for demanding utility and recreational use, the Grizzly 700 FI embodies a commitment to durability, reliability, and innovative design, making it a leading choice in its class. Its key features include On-Command 4WD, Electric Power Steering on select trims, and a comfortable, intuitive rider interface, all contributing to its exceptional off-road capabilities. This comprehensive 483-page Workshop Service Manual provides detailed guidance for the maintenance, repair, and troubleshooting of the Grizzly 700 FI (YFM700, engine code 1S7) models from 2007-2008. It covers all essential vehicle systems, including the powertrain, chassis, suspension, and electrical components, with in-depth explanations of procedures such as engine overhauls, fuel injection system diagnostics, and scheduled maintenance. The manual is designed to assist owners, technicians, and mechanics in understanding the vehicle's specifications, performing routine upkeep, and resolving potential issues effectively, ensuring the longevity and optimal performance of the ATV.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Model Variant:
700 FI (Fuel Injection)
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Chassis Code:
YFM700
Engine Code Group:
1S7
👋 Introduction
Market Position
Positioning:
The Yamaha Grizzly 700 FI represented a significant advancement in the utility ATV segment, known for its powerful engine, sophisticated fuel injection, and class-leading rider comfort and handling features. It was positioned as a premium, high-performance machine for serious recreational and utility use.
Competitive Analysis
Competitors:
Competed directly with models like the Suzuki KingQuad 750, Polaris Sportsman 700/800, and Can-Am Outlander 800. The Grizzly 700's EFI system and independent rear suspension (IRS) were key differentiators.
Key Features
Features:
Fuel Injection, Electric Power Steering (EPS) - available on some trims, Independent Rear Suspension (IRS), On-Command 4WD with front differential lock, Disc Brakes, Digital Instrument Display, Powerful Liquid-Cooled Engine.
📋 Manual Details
Coverage Areas
Applicable Years:
2007, 2008
Page Count
Page Count:
483
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System (FI), Cooling System, Exhaust System, Transmission (CVT), Drive Shafts, Differentials
Chassis And Suspension:
Frame, Suspension (Front/Rear), Steering, Wheels, Tires
Electrical And Ignition:
Ignition System, Starting System, Charging System, Lighting, Instruments, Wiring Diagrams, EFI ECU
Brakes And Controls:
Brake System (Hydraulic), Controls (Throttle, Brakes, Gear Selector)
Bodywork And Plastics:
Body Panels, Seat, Handlebars, Fenders
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Service, Air Filter Cleaning/Replacement, Brake Bleeding
Repair:
Engine Overhaul, Transmission Repair, Suspension Component Replacement, Brake System Overhaul, Electrical Component Diagnosis and Repair, Fuel Injection System Diagnosis
Troubleshooting:
Diagnostic Flowcharts, Common Problems and Solutions, Fault Code Interpretation (EFI)
Specifications:
Torque Specifications, Clearances, Fluid Capacities, Electrical Specifications
Assembly Disassembly:
Detailed step-by-step instructions for component removal and installation
Technical Depth
Depth:
Comprehensive, covering everything from basic user maintenance to complete engine and transmission rebuilds. Includes in-depth diagnostics for the Electronic Fuel Injection (EFI) system.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Resolution (Suitable for printing)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchable Text:
Likely searchable (standard for professionally produced PDFs)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 4-valve, single-cylinder
Displacement:
686 cc
Bore X Stroke:
100.0 mm x 83.9 mm
Cooling System:
Liquid-cooled
Compression Ratio:
9.1:1
Ignition System:
TCI (Transistor Controlled Ignition)
Performance
Horsepower Estimate:
Approximately 45 HP (net)
Torque Estimate:
Approximately 41.3 lb-ft (net)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Throttle Body Size:
44 mm
Fuel Type:
Unleaded gasoline (87 octane or higher)
Lubrication
Oil Type:
Yamalube 4G SAE 10W-40 (or equivalent API SG or higher)
Oil Capacity:
Approximately 2.4 L (2.5 US qt) with filter change
🔧 Transmission
Standard
Transmission Type:
Constant Variable Transmission (CVT) - Ultramatic®
Drive Modes:
Yamaha On-Command®: 2WD, 4WD, 4WD with Differential Lock
Features
Gearbox:
H (High), L (Low), N (Neutral), R (Reverse), P (Park)
Final Drive:
Shaft Drive
Fluid Specifications
Cvt Fluid Type:
Yamaha Gear Oil for Transmission or equivalent API GL-4, SAE 80 or 90
Fluid Capacities
Cvt Oil Capacity:
Approximately 0.24 L (0.25 US qt)
📐 Dimensions
Exterior
Length:
2130 mm (83.9 in)
Width:
1135 mm (44.7 in)
Height:
1205 mm (47.4 in)
Wheelbase:
1250 mm (49.2 in)
Ground Clearance:
260 mm (10.2 in)
Weights
Dry Weight:
275 kg (606 lbs)
Fuel Capacity:
17.7 L (4.7 US gal) - including 3.8 L (1 US gal) reserve
Cargo
Front Rack Capacity:
45 kg (99 lbs)
Rear Rack Capacity:
85 kg (187 lbs)
Towing
Towing Capacity:
500 kg (1,102 lbs)
Tires
Front Tires:
AT25x8-12
Rear Tires:
AT25x10-12
Wheels
Wheel Bolt Pattern:
4/110
Suspension
Front Suspension:
Independent Double Wishbone with 5-way preload adjustable shocks
Front Wheel Travel:
210 mm (8.3 in)
Rear Suspension:
Independent Double Wishbone with 5-way preload adjustable shocks
Rear Wheel Travel:
230 mm (9.1 in)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Manufactured to meet ANSI standards for Class-II ATVs.
Active Features
Braking System:
Hydraulic disc brakes front and rear, sealed and protected.
Parking Brake:
Hand lever operated, disc caliper engagement.
Passive Features
Lighting:
Dual 30W Krypton headlights, 15W brake/taillight.
Ergonomics:
Comfortable seating position, accessible controls, and handlebar design for rider control.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD multi-function display including speedometer, odometer, trip meter, hour meter, clock, fuel gauge, 4WD indicator, and reverse indicator.
Driver Assistance
Power Steering:
Electric Power Steering (EPS) available on certain trims (e.g., EPS models), reducing steering effort and providing improved control.
Connectivity
Charging System:
12V DC output for charging accessories (e.g., GPS, phone) via a standard automotive-style accessory outlet.
🔧 Maintenance
Service Intervals
Initial Service:
Typically around 100-hour or 1000-mile service for initial inspection and fluid changes.
Engine Oil Change:
Every 100 hours or 1000 miles (whichever comes first).
Air Filter Maintenance:
Inspect every 50 hours, clean/replace as needed. Critical for EFI engine health.
Spark Plug Replacement:
Recommended at 2600 miles or 260 hours, or sooner if fouled.
Cvt Belt Inspection:
Inspect every 50 hours for wear and damage.
Fluid Specifications
Coolant Type:
Yamaha All-Weather Super Coolant or equivalent permanent type ethylene glycol based coolant (50/50 mix with distilled water).
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
CVT belt, front and rear suspension bushings, tie rod ends, brake pads.
Efi System Considerations:
Proper air filter maintenance is crucial to prevent debris from entering the EFI system. Occasional idle issues can arise from sensor contamination or vacuum leaks.
Suspension Wear:
The independent suspension, while offering superior comfort and handling, requires regular inspection of ball joints and bushings for wear, especially under heavy use.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long and storied history in the ATV market, pioneering many innovations and consistently producing durable, reliable, and high-performing off-road vehicles. The Grizzly line is a cornerstone of their utility ATV offerings.
Model Evolution
Grizzly 700 Introduction:
The Grizzly 700 FI was introduced in 2007, marking a significant step up from the previous 660cc model with the addition of fuel injection and an independent rear suspension system. This model set a new benchmark for performance and rider comfort in the 700cc utility ATV class.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or USA by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Consistently ranked as a top performer and class leader by ATV publications and riders for its combination of power, technology, and durability.
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