Yamaha Big Wheel 200 BW200 1985-1988 (2 Manual Set) Operators & Service Repair Workshop Manual

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Taper: Motorcycle

Distributeur:

UGS: 104454

Mots clés: 1985 1986 1987 1988 ATV Big Bear Models Big Wheel 200 BW200 Motorcycle Powersports Yamaha

Variantes de produits

Description

The Yamaha Big Wheel 200 (BW200), produced from 1985 to 1988, represents a pioneering segment in ATV design, distinguished by its exceptionally wide tires engineered for superior traction and stability on challenging terrains. Building on a legacy of innovation in motorized vehicles, the BW200 offers a unique approach to off-road capability, making it a notable machine for enthusiasts and utility users alike. Its robust construction and thoughtful design contribute to its reputation for reliability and performance, offering a distinctive riding experience. This comprehensive factory service repair workshop manual provides in-depth guidance for the Yamaha BW200 (BW200) covering the production years 1985-1988. It details essential maintenance procedures, thorough troubleshooting diagnostics, and step-by-step repair instructions for all major systems, including the engine, transmission, chassis, brakes, and electrical components. With hundreds of pages of detailed information, including numerous photos and diagrams, this manual is an indispensable resource for owners, mechanics, and technicians seeking to maintain, repair, and optimize their Big Wheel 200, ensuring its longevity and performance.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Big Wheel 200

Model Code:

BW200

Production Years:

1985-1988

Codes

Manual Identifier:

Yamaha BW200 (1985-1988) Service Repair Workshop Manual Set

👋 Introduction

Market Position

Target Audience:

Owners, mechanics, and enthusiasts seeking in-depth knowledge for the Yamaha BW200

Competitive Analysis

Value Proposition:

Provides comprehensive factory-level repair and maintenance data, offering significant cost savings and improved vehicle longevity compared to relying solely on guesswork or limited online resources.

Key Features

Manual Features:

Includes operator guidance, detailed service procedures, troubleshooting diagnostics, and extensive technical specifications, all presented with clear visual aids.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Repair, Maintenance, Troubleshooting

Page Count

Estimated Page Count:

Hundreds of pages (as per description)

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, tuning, carburetor, ignition system, lubrication system, cooling system

Transmission:

Gearbox, clutch, shifting mechanisms, lubrication

Chassis:

Frame, suspension (front and rear), steering system, wheels, hubs

Brakes:

Front and rear brake system inspection, adjustment, repair, hydraulic components

Electrical:

Wiring diagrams, lighting system, ignition system, battery, charging system, starter

Fuel System:

Fuel tank, fuel lines, fuel filter, carburetor (specific model details assumed)

Exhaust System:

Muffler, exhaust pipe inspection and replacement

Bodywork And Trim:

Fenders, handlebars, seat, body panels, controls

Procedures Included

Maintenance:

Routine servicing, oil changes, filter replacements, lubrication, chain adjustment, brake adjustments

Troubleshooting:

Diagnostic procedures for common problems, component testing

Repair:

Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation

Overhaul:

Complete engine and transmission overhaul procedures

Specifications And Measurements:

Torque specifications, clearances, wear limits, electrical specifications

Technical Depth

Depth:

Comprehensive, covering everything from basic adjustments to major overhauls, suitable for professional mechanics and experienced DIY enthusiasts

Visual Aids:

Hundreds of detailed photos and diagrams, including exploded views

📊 Manual Specifications

File Format

Format:

Compatibility:

Windows and macOS compatible

Print Quality

Printable:

Yes, printable (single pages or entire manual)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Licensing

Usage Rights:

Unlimited use on multiple devices, no expiry dates

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, air-cooled

Displacement:

195cc (for BW200)

Bore X Stroke:

Approximately 66.0 x 57.0 mm (typical for this engine family)

Compression Ratio:

Typically around 9.5:1 (specific to BW200 needs to be confirmed in manual)

Performance

Horsepower:

Estimated 13-15 HP (specific to BW200 needs to be confirmed in manual)

Torque:

N/A (specific to BW200 needs to be confirmed in manual)

Fuel System

Carburetor:

Likely a single Mikuni carburetor (e.g., VM26 or similar, specific model in manual)

Fuel Type:

Unleaded gasoline

Lubrication System

Oil Type:

Yamalube or equivalent SAE 10W-40 or 20W-40 motorcycle oil (refer to manual for exact specification)

Oil Capacity:

N/A (refer to manual for exact specification)

🔧 Transmission

Standard

Type:

5-speed constant mesh with automatic clutch

Optional

Type:

N/A (single transmission option)

Features

Clutch Operation:

Automatic centrifugal clutch, requiring no manual lever operation

Drive Type:

Chain drive to rear wheel

📐 Dimensions

Exterior

Overall Length:

N/A (refer to manual for exact specification)

Overall Width:

N/A (refer to manual for exact specification)

Overall Height:

N/A (refer to manual for exact specification)

Weights

Dry Weight:

Approximately 118 kg (260 lbs) (specific to BW200 needs to be confirmed in manual)

Wet Weight:

N/A (refer to manual for exact specification)

Tires

Front Tire Size:

25x12-9 (unique, high-flotation tire)

Rear Tire Size:

25x12-9 (unique, high-flotation tire)

🛡️ Safety Features

Ratings

Safety Standards:

N/A (ATV designed for off-road use, compliance with specific road safety standards may not apply)

Active Features

Braking System:

Front and rear drum brakes (specific type and drum diameter in manual)

Passive Features

Frame Construction:

Steel tube frame

💡 Technology Features

Infotainment

Infotainment System:

N/A (This is an early-model ATV focused on function, not entertainment features).

Driver Assistance

Driver Assistance Features:

N/A (Basic ATV design).

Connectivity

Connectivity Options:

N/A (No electronic connectivity features).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1000 km or 6 months, whichever comes first (refer to manual for precise interval)

Air Filter Cleaning:

Every 500 km or as needed based on operating conditions (refer to manual)

Spark Plug Replacement:

Approximately every 3000 km or as specified by the manual

Brake Adjustment:

Regular checks and adjustments as per manual, typically before each ride or every 500 km

Fluid Specifications

Transmission Oil:

Yamaha Gear Oil (Hypoid Gear Oil 80W-90) or equivalent (refer to manual for exact specification and capacity)

Brake Fluid:

DOT 3 or DOT 4 brake fluid (refer to manual for exact specification)

Known Issues

Carburetor Issues:

Potential for clogging due to infrequent use or poor fuel quality, requiring cleaning and proper jetting.

Suspension Wear:

Standard wear and tear on seals and bushings over time, particularly with heavy use.

Electrical Connections:

Corrosion or loose connections in wiring harnesses, especially in humid or dirty environments.

Common Tasks

Chain Maintenance:

Regular cleaning, lubrication, and tension adjustment is critical for drivetrain longevity.

📚 Vehicle History

Brand Heritage

Yamaha Legacy:

Yamaha Motor Company is renowned for its innovation in motorcycles, marine products, and other motorized vehicles, with a long history of performance and reliability.

Model Evolution

Bw Series Concept:

The Big Wheel series was Yamaha's pioneering effort in creating ATVs with exceptionally wide tires designed for superior traction and stability on soft terrain, a concept that influenced subsequent ATV designs.

Production

Manufacturing Location:

Japan (typical for Yamaha during this era)

🏆 Awards & Recognition

Recognitions

Industry Impact:

While specific awards for the BW200 are not widely documented, its unique tire design established a niche in the ATV market and influenced future off-road vehicle development.