Target Audience:
DIY enthusiasts, ATV owners, professional mechanics, restoration specialists
Advantage:
Comprehensive coverage for all years, including factory supplements, enabling full service and repair
Content Highlight:
Original Yamaha factory information, detailed diagrams, troubleshooting guidance
Primary Coverage:
Service, Repair, Maintenance, Restoration, Diagnosis
Service Manual Pages:
345
Type:
Service Manual, Repair Manual, Owner's Manual
Delivery Format:
Digital Download (PDF, ZIP, RAR, EXE)
File Compatibility:
Windows, Linux, Mac OS, iPad
Software Requirements:
PDF Reader, ZIP/RAR Archiver
Engine:
Complete overhaul, diagnostics, carburetor, ignition, cooling, lubrication
Transmission:
Clutch operation, gear shifting mechanism, lubrication
Chassis:
Frame, suspension (front and rear), steering, braking system (front and rear drums), wheels, tires
Electrical:
Wiring diagrams, lighting, ignition system, battery, starter motor, charging system
Bodywork:
Body panels, seat, fenders, handlebars, footrests
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement, brake adjustments, lubrication points
Troubleshooting:
Common problems, diagnostic flowcharts, symptom-based troubleshooting for engine, electrical, and mechanical issues
Repair:
Component removal, disassembly, inspection, repair, reassembly, and adjustment procedures for all major systems
Restoration:
Guidance for bringing a Blaster back to original or near-original condition
Depth:
Comprehensive (DIY to professional technician level)
Detail Level:
Illustrated with clear step-by-step instructions, detailed pictures, diagrams, and exploded views
File Type:
PDF (Portable Document Format)
File Size:
Up to 5 GB (variable)
Printability:
Printable on any computer/printer
Image Quality:
High-quality, zoomable illustrations
Binding:
Not Applicable (Digital Download)
Paper:
Not Applicable (Digital Download)
Engine Type:
Two-stroke, single-cylinder
Displacement:
195cc (cubic centimeters)
Bore X Stroke:
66.0 mm x 57.0 mm
Cooling System:
Liquid-cooled
Ignition System:
CDI (Capacitor Discharge Ignition)
Compression Ratio:
6.6:1 (approximate)
Horsepower:
Approx. 20-25 HP (depending on year and tune)
Torque:
Not explicitly stated, but designed for low-end grunt
Carburetor:
Mikuni VM26SS (typically)
Fuel Type:
Unleaded gasoline (91+ octane recommended)
Fuel Mixture:
Requires 2-stroke oil mixed with gasoline
Atv Safety:
Designed for responsible use, emphasis on operator training and safety gear
Braking:
Front and rear hydraulic disc brakes (later models may vary, but this manual covers earlier drum brake systems likely)
Throttle Limiter:
Thumb throttle with adjustable tension for controlled acceleration
Operator Controls:
Handlebar steering, footrests for stable rider position
Oil Change Engine:
Every 1000 km or 6 months (refer to owner's manual for specific details, typically more frequent for 2-stroke).
Spark Plug Inspection:
Every 1000 km or 6 months
Chain Lubrication Adjustment:
Every 500 km or after riding in wet/dusty conditions
Engine Oil Type:
High-quality 2-stroke engine oil (Yamalube 2 recommended, or equivalent)
Transmission Oil Type:
Yamaha Gear Oil 10W-30 (or equivalent API GL-4)
Coolant Type:
Yamaha All-Weather All-Purpose Antifreeze/Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors)
Common Problems:
Carburetor clogging, power valve issues, kickstart mechanism wear, clutch plate wear, suspension wear
Troubleshooting Focus:
The manual's troubleshooting section is crucial for addressing these common issues effectively.