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Yamaha BRUIN 350 4x2 2004 2005 2006 Service Manual ATV Workshop Repair Owners Manual

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$16.99
The Bruin 350 4x2 is a mid-size, rear-wheel-drive All-Terrain Vehicle (ATV) produced from 2004 to 2006. This first-generation model features an air-cooled, 4-stroke, SOHC single-cylinder engine displacing 348cc, paired with...
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Taper: Atv
Distributeur:
Yamaha
UGS: 91804
Mots clés: 2004 2005 2006 ATV BRUIN 350 4x2 Bruin Models Powersports Yamaha
Yamaha BRUIN 350 4x2 2004 2005 2006 Service Manual ATV Workshop Repair Owners Manual
The Bruin 350 4x2 is a mid-size, rear-wheel-drive All-Terrain Vehicle (ATV) produced from 2004 to 2006. This first-generation model features an air-cooled, 4-stroke, SOHC single-cylinder engine displacing 348cc, paired with an automatic Continuously Variable Transmission (CVT) offering forward (Hi/Lo), neutral, and reverse gears. Known for its reliability and ease of use, the Bruin 350 is well-suited for trail riding and light utility tasks. Its design includes independent front suspension for enhanced comfort and hydraulic disc brakes on both the front and rear for effective stopping power. This comprehensive service manual provides detailed information for the repair, service, maintenance, troubleshooting, and diagnosis of the Bruin 350 4x2. It covers all major systems, including the engine, transmission, drivetrain, chassis, suspension, steering, braking, and electrical systems, with step-by-step instructions, technical specifications, and diagnostic procedures. The manual is an essential resource for owners, mechanics, and technicians seeking to maintain the optimal performance and longevity of their vehicle, offering expert-level guidance for a wide range of maintenance and repair tasks.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Bruin 350 4x2
Model Years Covered:
2004, 2005, 2006
Vehicle Type:
All-Terrain Vehicle (ATV)
Drive Type:
4x2 (Rear-wheel drive)
Generation
Generation Designation:
First Generation
👋 Introduction
Market Position
Atv Segment:
Mid-size utility ATV, popular for trail riding and light work
Competitive Analysis
Key Competitors:
Honda FourTrax 350, Polaris Sportsman 330/350, Arctic Cat 300/350
Key Features
Engine Type:
Air-cooled, 4-stroke, SOHC, single-cylinder engine
Transmission Type:
Automatic (CVT-style) transmission with forward, neutral, and reverse gears
Suspension Type:
Independent front suspension (IFS) for improved ride comfort and handling
Braking System:
Hydraulic disc brakes front and rear
Drive System:
Shaft drive, 2WD (4x2)
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive (Repair, Service, Maintenance, Troubleshooting, Restoration, Diagnosis)
Page Count
Estimated Page Count:
Not Specified (Digital Download, size up to 5GB)
Manual Type
Manual Type:
Service Manual, Workshop Manual, Repair Manual, Owner's Manual
Language
Language:
English
Format
Digital Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine removal/installation, cylinder head, valve train, piston, crankshaft, lubrication system, cooling system, starting system, ignition system, carburetor overhaul and adjustment, fuel system, exhaust system
Transmission Drivetrain Systems:
Transmission overhaul, gearbox, final drive, drive shafts, clutch operation and adjustment, automatic transmission service (if applicable)
Chassis Suspension Steering Systems:
Front suspension (A-arms, shocks, steering knuckles), rear suspension (swingarm, shock), steering system (handlebar, steering shaft, tie rods), wheel bearing service, hub assembly
Braking Systems:
Hydraulic brake system, brake caliper service, master cylinder overhaul, brake pad replacement, brake fluid specifications and bleeding procedures
Electrical Systems:
Wiring diagrams, lighting system, starting and charging system (stator, regulator/rectifier, battery), ignition system, fuses, relays, switches, electronic control unit (ECU) diagnosis (if applicable)
Fuel System:
Fuel tank removal/installation, fuel pump operation, carburetor cleaning and adjustment, fuel filter replacement
Cooling System:
Radiator service, fan operation, coolant specifications and capacity, water pump inspection and replacement
Body Frame:
Body panel removal and installation, frame inspection and repair (if applicable)
Procedures Included
Maintenance Procedures:
Routine checks, fluid level checks and top-ups, lubrication points, air filter cleaning/replacement, spark plug inspection and replacement, chain adjustment (if applicable)
Troubleshooting Procedures:
Diagnostic charts for common problems (e.g., starting issues, engine performance, electrical faults), symptom-based troubleshooting guides
Repair Procedures:
Step-by-step instructions for component disassembly, overhaul, and reassembly for all major systems
Restoration Rebuilds:
Detailed guidance for comprehensive engine rebuilds, transmission overhauls, and component restoration
Technical Depth
Technical Depth Level:
Expert-level (Suitable for professional technicians and advanced DIY enthusiasts)
Diagnostic Capabilities:
Detailed diagnostic procedures, electrical schematics, component testing methods
Specifications Tolerances:
Precise specifications for all adjustable components, wear limits, torque values, and measurement tolerances
📊 Manual Specifications
File Format
File Format Details:
Adobe PDF (.pdf), may be zipped (.zip) requiring extraction with WinZip or WinRAR
Print Quality
Print Save Options:
Printable, savable to any device (computer, tablet, etc.), no printing restrictions
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
348cc
Engine Type:
Air-cooled, 4-stroke, SOHC, 2-valve
Bore X Stroke:
83 mm x 64.5 mm
Compression Ratio:
9.2:1
Carburetor Model:
Mikuni BSR33/1, 33mm constant velocity
Ignition System:
CDI (Capacitor Discharge Ignition)
Starting System:
Electric starter
Performance
Horsepower:
Approximately 20-22 HP (estimated, actual figures may vary)
Torque:
Not specified in product info (typically around 20-22 lb-ft)
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
3.2 US gal (12 L) including reserve
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Gear Selection:
Forward (Hi/Lo), Neutral, Reverse
Features
Drive Engagement:
Automatic centrifugal clutch
Final Drive:
Shaft drive to rear wheels
📐 Dimensions
Exterior
Length:
75.2 in (1910 mm)
Width:
42.1 in (1070 mm)
Height:
44.1 in (1120 mm)
Wheelbase:
49.2 in (1250 mm)
Weights
Dry Weight:
549 lbs (249 kg)
Curb Weight:
Not specified (typically ~570-580 lbs with fluids)
Ground Clearance:
10.5 in (267 mm)
🛡️ Safety Features
Ratings
Safety Certification:
Not typically rated by governmental safety agencies like NHTSA/IIHS (ATVs are recreational vehicles)
Active Features
Braking System:
Hydraulic disc brakes front and rear
Throttle Limiter:
Thumb throttle with throttle stop screw (for limiting speed, especially for younger riders)
Passive Features
Lighting:
Dual 30W headlights, 8W brake/taillight
Operator Controls:
Handlebar design for rider control, ergonomic seating position
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic ATV design, no digital infotainment)
Driver Assistance
Driver Assistance Features:
Not applicable (no electronic driver aids beyond basic throttle control)
Connectivity
Connectivity Options:
Not applicable
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3000 km or 1 year, whichever comes first (refer to manual for specific hours)
Air Filter Cleaning:
Check every 500 km or 3 months; clean as needed
Spark Plug Check:
Check every 2000 km or 1 year
Valve Clearance Check:
Every 4000 km or 2 years
Fluid Specifications
Engine Oil Type:
Yamaha Genuine Yamalube 4 (10W-30) or equivalent API SG, SF, SE (or higher) classification, SAE 10W-30 recommended
Engine Oil Capacity:
1.70 L (1.80 US qt) without oil filter change; 1.80 L (1.90 US qt) with oil filter change
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Gear Oil Type:
Yamaha Genuine Gear Oil (hypoid gear oil GL-4, SAE 80) or equivalent
Gear Oil Capacity:
0.13 L (0.14 US qt) for final drive
Known Issues
Common Wear Items:
Brake pads, wheel bearings, tie rod ends, drive belts (CVT), shock absorbers
Potential Performance Issues:
Carburetor gumming if fuel sits for extended periods, CVT belt wear impacting acceleration
Electrical Quirks:
Less common, but potential issues with regulator/rectifier or stator if experiencing charging problems
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long history in powersports, pioneering many ATV innovations since the early 1980s.
Model Evolution
Bruin Introduction:
The Bruin 350 replaced the Grizzly 350 2WD in Yamaha's lineup, offering a more affordable and lighter-weight utility ATV.
Predecessors:
Yamaha Timberwolf 250, Yamaha Wolverine 350 2WD
Production
Manufacturing Location:
Primarily manufactured in Japan, with some components potentially sourced globally.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific major awards typically highlighted for this utility model, valued for reliability and ease of use.
Ratings
Consumer Reviews:
Generally well-received for its intended purpose, praised for a comfortable ride and user-friendly operation.
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