menu

0
0
Votre panier
😊 Product added to cart successfully   Product removed to cart successfully
Votre panier est vide !
Continuer les achats
1 5

Yamaha DT175D 1992 Workshop Service Repair Manual

$16.99
$16.99
The DT175D, a versatile lightweight dual-sport motorcycle from 1992, exemplifies a legacy of robust off-road engineering. Renowned for its torquey and reliable air-cooled 2-stroke engine, this model offered excellent performance...
17 people are viewing this right now
Taper: Motorcycle
Distributeur:
Yamaha
UGS: 69582
Mots clés: 1992 DT175D Misc Motorcycle Motorcycles Yamaha
Yamaha DT175D 1992 Workshop Service Repair ManualYamaha DT175D 1992 Workshop Service Repair ManualYamaha DT175D 1992 Workshop Service Repair ManualYamaha DT175D 1992 Workshop Service Repair Manual
The DT175D, a versatile lightweight dual-sport motorcycle from 1992, exemplifies a legacy of robust off-road engineering. Renowned for its torquey and reliable air-cooled 2-stroke engine, this model offered excellent performance for trail riding, commuting, and recreational use. Key features include its advanced Monocross rear suspension, which significantly improved ride quality and handling compared to earlier designs, and a durable steel frame built to withstand demanding conditions. The DT175D competed effectively in its segment, offering a blend of capability and dependability that solidified a reputation in the dual-sport market. This workshop service repair manual is an indispensable resource for owners and technicians alike, providing comprehensive guidance for the maintenance, repair, and troubleshooting of the DT175D. It covers all essential systems, including the engine, fuel, ignition, transmission, drivetrain, suspension, brakes, wheels, and electrical systems. The manual details routine maintenance procedures, in-depth engine rebuilds, transmission repairs, suspension overhauls, and electrical diagnostics, offering specific torque values, clearances, and assembly instructions. Its thorough approach ensures that users can effectively maintain the vehicle's peak performance, diagnose and resolve issues, and prolong its operational lifespan.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
DT175D
Year:
1992
Codes
Chassis Code:
Often designated by internal Yamaha codes specific to the model variant.
Engine Code:
Likely a variant of the Yamaha 175cc 2-stroke engine, specific code not provided in product data.
👋 Introduction
Market Position
Segment:
Lightweight dual-sport/off-road motorcycle, popular for trail riding, commuting, and recreational use.
Target Audience:
Owners and technicians servicing the Yamaha DT175D model.
Competitive Analysis
Competitors:
Competed with other 175cc-200cc dual-sport motorcycles from brands like Honda (XL185), Suzuki (TS185), and Kawasaki (KDX200).
Key Features
Engine Type:
Torquey and reliable air-cooled 2-stroke engine known for its simplicity and performance in its class.
Suspension System:
Monocross rear suspension provided improved ride quality and handling over older twin-shock designs.
Durability:
Yamaha's reputation for building robust and long-lasting off-road machinery.
Manual Value:
Essential tool for maintaining peak performance, diagnosing issues, and ensuring longevity of the DT175D.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Assumed to cover specifications and procedures relevant to the global market where the DT175D was sold.
Page Count
Pages:
Hundreds (exact count not specified, typical for factory manuals).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
Assumed to be English, typical for official Yamaha service documentation.
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, assembly, inspection, and troubleshooting of the 175cc 2-stroke engine.
Fuel System:
Carburetor (likely Mikuni VM series), fuel tank, fuel lines, petcock, and fuel pump (if applicable).
Ignition System:
CDI unit, ignition coil, spark plug, stator, rotor, and related wiring.
Exhaust System:
Expansion chamber, silencer, and associated fittings.
Transmission:
Gearbox internals, clutch assembly, gear shift mechanism, and lubrication.
Drivetrain:
Final drive chain, sprockets, and lubrication.
Suspension:
Front telescopic forks (including oil change and seal replacement), rear Monocross suspension (shock absorber, linkages, swingarm).
Brakes:
Front and rear brake systems (likely drum brakes for this era and model), brake levers, cables, and adjustment.
Wheels And Tires:
Spoked wheels, hubs, bearings, spokes, tire types, pressures, and replacement.
Electrical System:
Wiring diagrams, lighting (headlight, taillight, indicators), horn, battery, charging system (stator/generator), and fuses.
Frame And Bodywork:
Frame inspection, fuel tank, seat, fenders, handlebars, controls, and general chassis components.
Procedures Included
Routine Maintenance:
Oil changes, chain adjustment and lubrication, spark plug service, air filter cleaning/replacement, brake adjustments, tire pressure checks.
Troubleshooting:
Systematic diagnosis of common problems, including engine starting issues, poor performance, electrical faults, and suspension concerns.
Engine Rebuild:
Complete engine overhaul procedures, including piston, ring, cylinder, crankshaft, and bearing replacement.
Transmission Repair:
Gearbox disassembly, component inspection, reassembly, and clutch service.
Suspension Overhaul:
Front fork seal replacement, fork oil change, rear shock absorber inspection and replacement.
Brake System Service:
Brake shoe inspection, adjustment, and replacement (for drum brakes).
Electrical Diagnostics:
Testing of ignition components, lighting circuits, and charging system using multimeter and specific procedures.
Carburetor Tuning:
Jetting, float level adjustment, idle speed, and mixture screw settings for optimal performance.
Wiring Diagram Interpretation:
Detailed explanation of wiring harness, component identification, and troubleshooting using diagrams.
Technical Depth
Depth:
Comprehensive; covers everything from basic rider maintenance to full engine and chassis rebuilds.
Diagnostic Capability:
Advanced; provides specific tests and specifications for diagnosing faults.
Rebuild Specification:
Detailed; includes torque values, clearances, tolerances, and assembly instructions for all major components.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable if properly created, allowing quick access to information.
Print Quality
Printability:
High; designed for printing specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital PDF, user prints and binds as desired).
Paper Type
Paper:
N/A (Digital PDF, user chooses paper type for printing).
⚙️ Engine Specifications
Primary Engine
Type:
Air-cooled, 2-stroke, reed valve induction
Displacement:
171cc (approximate, exact spec required from manual)
Bore X Stroke:
Specifications to be found in the manual (e.g., 66.0 mm x 49.8 mm).
Compression Ratio:
Specifications to be found in the manual.
Performance
Horsepower:
Typically in the 16-20 HP range, exact figures in manual.
Torque:
Specifications to be found in the manual.
Fuel System
Carburetor Type:
Likely Mikuni VM24SS or similar.
Fuel Type:
Unleaded gasoline with 2-stroke oil mixture (premix or Autolube system, check manual for specification).
Fuel Tank Capacity:
Typically around 9-10 liters, exact specification in manual.
🔧 Transmission
Standard
Type:
Constant mesh 6-speed sequential gearbox.
Clutch:
Wet multi-plate clutch.
Gear Ratios:
Detailed gear ratios provided within the workshop manual.
Optional
Options:
None typically offered for this model.
Features
Lubrication:
Transmission oil specification and capacity detailed in manual.
📐 Dimensions
Exterior
Length:
Specifications provided in manual.
Width:
Specifications provided in manual.
Height:
Specifications provided in manual.
Wheelbase:
Specifications provided in manual.
Weights
Dry Weight:
Approximately 105-110 kg, exact specification in manual.
Gross Weight:
Specifications provided in manual.
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable for off-road motorcycles of this era.
Active Features
Braking System:
Effective drum brake systems front and rear, with manual adjustment procedures.
Lighting:
Includes headlight, taillight, and brake light for visibility, with wiring details in manual.
Passive Features
Frame Construction:
Robust steel frame designed for off-road conditions.
💡 Technology Features
Infotainment
System:
N/A (This is a 1992 off-road motorcycle with basic instrumentation).
Driver Assistance
Features:
N/A
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Details provided in manual, typically based on mileage or operating hours for 2-strokes (often tied to gearbox oil).
Spark Plug Service:
Intervals and gap specifications provided in manual.
Chain Lubrication And Adjustment:
Recommended intervals and slack specifications in manual.
Air Filter Cleaning:
Intervals based on operating conditions (dusty environments require more frequent cleaning), detailed in manual.
Fluid Specifications
2-Stroke Oil Mix:
Specific oil type and mixing ratio (if premix) or Autolube system details are critical and provided in manual.
Transmission Oil:
Yamaha recommends specific gear oil grades (e.g., SAE 80 or 90 API GL-4), capacity to be confirmed in manual.
Fork Oil:
Specific type and volume of fork oil (e.g., SAE 10W) are crucial and found in manual.
Known Issues
Carburetor Clogging:
Common in 2-strokes due to fuel sitting; manual provides cleaning procedures.
Exhaust Port Buildup:
Carbon buildup in the exhaust port and power valve (if applicable) can affect performance; manual details cleaning.
Suspension Leaks:
Worn fork seals or rear shock seals can lead to oil leaks; manual covers replacement.
Electrical Connections:
Corrosion or looseness in connectors can cause intermittent electrical issues; manual provides wiring diagrams for diagnosis.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha has a long and distinguished history in motorcycle manufacturing, particularly in off-road and racing categories, with the DT series being a cornerstone of their dual-sport lineup.
Model Evolution
Dt Series:
The DT175D is part of a lineage of successful DT models, which evolved from simpler designs to incorporate more advanced features like the Monocross suspension.
Production
Production Period:
The DT175 model line was produced for many years, with the 'D' designation often indicating a specific year or variant within that production run, generally spanning the late 1970s through the 1990s.
🏆 Awards & Recognition
Recognitions
Model Awards:
While specific awards for the 1992 DT175D might not be widely publicized, the DT series as a whole was highly regarded for its reliability and off-road capability, earning strong user reviews and industry recognition over its production life.
Ratings
Reliability Ratings:
Yamaha motorcycles, particularly the DT series, are generally rated highly for their robust engineering and durability.
Sale
View full product details →

Unavailable

Sold Out