Yamaha EX570 EX570E Snowmobile Service Repair Manual

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Taper: Snowmobile

Distributeur:

UGS: 145723

Mots clés: EX570 EX570E Marine Snowmobile Sterndrive Yamaha

Variantes de produits

Description

This manual covers the Yamaha EX570 and EX570E snowmobiles, models renowned for their reliability and performance in various snow conditions. Built with Yamaha's commitment to engineering excellence, these snowmobiles offer a robust platform for both recreational trail riding and utility tasks. Their design prioritizes user experience and durability, ensuring a dependable experience for owners. This service repair manual provides comprehensive information to maintain and enhance the operational life of your Yamaha snowmobile. The purpose of this 284-page English-language manual is to equip owners and technicians with the knowledge necessary for effective maintenance and repair. It details complete service and repair procedures, including engine overhaul, cooling system servicing, fuel system adjustments, drivetrain component maintenance, chassis and suspension care, and electrical system diagnostics. Furthermore, it offers step-by-step instructions for routine maintenance, troubleshooting common issues, and provides essential technical specifications and diagrams, all presented in an easy-to-follow format.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

EX570 / EX570E

Product Type:

Service Repair Manual

Vehicle Type:

Snowmobile

👋 Introduction

Market Position

Target Audience:

Owners and technicians of Yamaha EX570 and EX570E snowmobiles seeking comprehensive repair and maintenance guidance.

Value Proposition

Cost Savings:

Enables users to save money by performing their own repairs and maintenance.

Key Features

Content Focus:

Emphasis on providing optimum performance and longevity of the snowmobile through proper treatment and repair.

📋 Manual Details

General

Language:

English

Page Count:

Format:

Features

Searchable:

Bookmarked:

Printable:

Zoom Functionality:

Distribution

Delivery Method:

Instant Download

Compatibility

Operating Systems:

Windows (7, Vista 32/64, XP, ME, 98, NT, 2000), Mac

Requirements

Software Requirement:

Adobe PDF Reader

📖 Manual Coverage

Content Overview

Scope:

Complete service and repair procedures, maintenance, and troubleshooting for optimal performance and longevity.

Systems Covered

Engine:

Engine overhaul, including disassembly, reassembly, and component inspection.

Cooling System:

Detailed procedures for the cooling system, including fluid checks, component servicing, and leak detection.

Fuel System:

Carburetion system, including carburetor adjustment, cleaning, and rebuilding.

Drivetrain:

Power train components, including clutches, drive belts, and chain cases.

Chassis:

Chassis and suspension systems, including track, skis, and steering mechanisms.

Electrical System:

Electrical system diagnostics and repair, including ignition, lighting, and accessories.

Procedures Included

Maintenance:

Periodic inspections and adjustments, routine servicing, and preventative maintenance schedules.

Repair:

Step-by-step repair instructions for various components and systems.

Troubleshooting:

Comprehensive troubleshooting guides to diagnose and resolve common issues.

Technical Depth

Expertise Level:

Suitable for mechanics of all skill levels, from DIY enthusiasts to professional technicians.

Appendices

Content:

Includes appendices for additional technical data, specifications, or supplementary information.

📊 Manual Specifications

File Quality

Image Quality:

Contains 'tons of pictures and diagrams' for visual guidance.

Usability

Instruction Style:

Very easy to follow, step-by-step instructions.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Likely a 565cc or similar displacement two-stroke, parallel-twin cylinder engine, common for this era of Yamaha snowmobiles.

Performance

Power Output:

Specific horsepower and torque figures would be detailed within the manual, typically in the 50-60 HP range for this displacement class.

Fuel System

Carburetion:

Twin Mikuni VM series carburetors (e.g., VM34 or VM36) are highly probable, requiring detailed specifications for jetting, float levels, and synchronization.

Cooling

Cooling Method:

Forced air-cooled, potentially with a fan assist, as indicated by the 'Cooling System' coverage.

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition) system is standard for this type of snowmobile engine, with details on timing and components.

Lubrication

Oil Delivery:

Autolube (oil injection) system is expected, with specific oil types and pump adjustment procedures covered.

🔧 Transmission

Clutch System:

CVT (Continuously Variable Transmission) system, comprising a primary (drive) clutch and a secondary (driven) clutch. Manual covers belt inspection, replacement, spring tensions, and roller weights.

Features

Gearbox:

Chaincase with forward, neutral, and reverse gears. Manual will detail oil type, capacity, and chain adjustment.

📐 Dimensions

Weights

Dry Weight:

Approximate dry weight would be around 450-500 lbs (204-227 kg), specific figures in manual.

💡 Technology Features

Infotainment

Instrumentation:

Basic instrumentation would include speedometer, odometer, engine temperature light, and possibly an oil indicator. Manual covers gauge functionality and diagnostics.

Driver Assistance

Features:

No modern driver assistance systems expected. Focus is on mechanical and electrical systems.

Connectivity

Features:

No electronic connectivity features like Bluetooth or GPS. Focus is on mechanical operation.

🔧 Maintenance

Service Intervals

Oil Change Chaincase:

Typically every 1,000-2,000 miles or annually. Manual will specify exact interval and fluid type.

Spark Plug Replacement:

Recommended every 1,000-2,000 miles or as per manufacturer's recommendation. Manual will list correct spark plug part numbers (e.g., NGK BR9ES or similar).

Drive Belt Inspection:

Inspect for wear, fraying, and proper tension at frequent intervals, often every 500 miles or annually. Replacement recommended based on wear limits outlined in the manual.

Fluid Specifications

Chaincase Oil:

Yamaha specifically recommends their own brand of gear oil or an equivalent SAE 80 or SAE 75W-90 GL-4 hypoid gear oil. Capacity likely around 0.3-0.5 liters.

Coolant:

If liquid-cooled (which this model is not, based on 'Cooling System' coverage typically implying air cooling), it would be a 50/50 mix of ethylene glycol antifreeze and distilled water.

Known Issues

Drive Belt Failure:

Common to many CVT snowmobiles, belts can break if worn or if the drive system is misaligned or overloaded. Manual will cover belt inspection and clutch alignment.

Carburetor Fouling:

Can occur due to poor fuel quality or infrequent use, leading to hard starting or poor running. Manual details cleaning and adjustment procedures.

Recoil Starter Issues:

The pull-start mechanism can sometimes fail to retract or engage properly. The manual will provide procedures for its inspection and repair.

📚 Vehicle History

Brand Heritage

Yamaha Powersports:

Yamaha has a long and respected history in powersports, particularly with snowmobiles, known for their reliable engines and innovative designs.

Model Evolution

Ex570 Positioning:

The EX series was generally positioned as a versatile trail riding and utility snowmobile, balancing performance with ease of use. The EX570 likely represents a mid-range offering.

Production Years

Approximate Era:

Models like the EX570 were commonly produced in the late 1990s to early 2000s, though specific years covered by the manual would need verification.