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Yamaha Exciter 570 1991-1993 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Exciter 570 Model Year Range: 1991, 1992, 1993 Codes Chassis Code: ES570 👋 Introduction Market Position Vehicle Type: Snowmobile Target Audience: Snowmobile enthusiasts,...
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Yamaha Exciter 570 1991-1993 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Exciter 570
Model Year Range:
1991, 1992, 1993
Codes
Chassis Code:
ES570
👋 Introduction
Market Position
Vehicle Type:
Snowmobile
Target Audience:
Snowmobile enthusiasts, DIY mechanics, service technicians.
Competitive Analysis
Value Proposition:
Cost-effective alternative to dealership service, empowering owners with maintenance and repair knowledge.
Key Features
Comprehensive Coverage:
Covers all major mechanical and electrical systems for the specified model years.
Diagnostic Tools:
Provides guidance for diagnosing and resolving common and uncommon issues.
Diagrams Illustrations:
Includes detailed diagrams, schematics, and illustrations to aid understanding.
📋 Manual Details
Coverage Areas
Covered Models:
Yamaha Exciter 570 (1991-1993)
Page Count
Page Count:
Detailed page count not specified, but implies comprehensive coverage.
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF based on typical sales)
📖 Manual Coverage
Systems Covered
Engine Service:
Complete overhaul, diagnosis, tuning, carburetor adjustment, cooling system.
Fuel System:
Fuel pump, fuel lines, fuel filter, carburetor cleaning and adjustment, fuel tank.
Ignition System:
CDI unit, spark plugs, ignition coils, timing.
Exhaust System:
Exhaust pipes, mufflers, gaskets, inspection and repair.
Drive System:
Clutch operation, drive belt inspection and replacement, gearbox service.
Suspension:
Front and rear suspension components, shock absorbers, skis, track system.
Steering:
Handlebars, steering column, tie rods, linkage adjustment and repair.
Braking System:
Brake lever, brake lines, calipers, brake pads, brake fluid, adjustment.
Electrical System:
Wiring diagrams, lighting, battery maintenance, starter system, stator, lighting coils.
Body And Frame:
Body panel removal and installation, frame inspection, seat, windshield.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication, general inspection checks.
Troubleshooting Guides:
Diagnostic flowcharts for common problems and system failures.
Rebuild Procedures:
Step-by-step instructions for engine and component rebuilding.
Adjustment Procedures:
Carburetor synchronization, clutch adjustment, brake lever adjustment.
Torque Specifications:
Detailed torque values for critical fasteners.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures for electrical and mechanical systems.
Repair Complexity:
Covers both routine maintenance and complex component overhauls.
Information Source:
Likely derived from OEM factory service data.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format) - assumed for digital delivery.
Print Quality
Print Quality:
High-resolution scans with clear diagrams and text for easy reading and printing.
Binding Type
Binding Type:
N/A (for digital format). If printed, typically spiral or perfect bound.
Paper Type
Paper Type:
N/A (for digital format). If printed, typically on durable, shop-friendly paper.
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, liquid-cooled, parallel-twin
Displacement:
535 cc (approximate, often rounded to 570 for marketing/model designation)
Bore X Stroke:
68.0 mm x 73.0 mm (typical for similar displacement Yamaha engines of the era)
Power Output:
Approx. 55-60 hp (estimate based on similar era twin-cylinder 500cc class snowmobiles)
Performance
Compression Ratio:
Typically around 6.8:1 for this era.
Fuel System
Carburetors:
Dual Mikuni VM34SS or similar.
Fuel Type:
Unleaded gasoline (87 octane minimum).
Oil Mixture:
Premix or Autolube (oil injection system), typically 50:1 ratio with gasoline if premixed.
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with forward, neutral, and reverse (on some models/years).
Features
Drive Belt:
Specific drive belt part number (e.g., 8FA-16611-00-00 or equivalent).
Clutch Type:
Primary (drive) and secondary (driven) clutch system.
📐 Dimensions
Exterior
Length:
Approximately 105-110 inches (estimate).
Width:
Approximately 37-40 inches (estimate).
Weights
Dry Weight:
Approximately 400-450 lbs (estimate).
Fuel Capacity:
Approximately 5-6 gallons (estimate).
🛡️ Safety Features
Ratings
Safety Standards:
Adheres to relevant snowmobile safety standards of the era (e.g., ANSI Z133.1).
Active Features
Throttle Limiter:
Often included as a safety feature.
Passive Features
Kill Switch:
Standard emergency shut-off.
💡 Technology Features
Infotainment
Gauge Cluster:
Basic analog gauges for speedometer, tachometer, and engine temperature/fuel level.
Driver Assistance
N/A:
No advanced electronic driver assistance systems typical of modern vehicles.
Connectivity
N/A:
No integrated connectivity features.
🔧 Maintenance
Service Intervals
Spark Plug Replacement:
Recommended every 1,000-1,500 miles or annually, depending on usage.
Drive Belt Inspection:
Inspect at 500-mile intervals, replace as needed (typically 1,000-2,000 miles).
Carburetor Cleaning:
As needed, typically annually or if performance issues arise.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Yamalube Coolant or equivalent).
Chaincase Oil:
Yamalube Gear Oil 80W-90 or equivalent.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Carburetor Fouling:
Can occur due to infrequent use or poor fuel quality, leading to rough running.
Drive Belt Wear:
Common wear item that requires regular inspection and timely replacement.
Suspension Bushings:
Can wear out over time, leading to looseness and poor handling.
Cooling System Leaks:
Potential for leaks at hoses or fittings, especially with age.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, Japan.
Model Evolution
Exciter Line:
The Exciter line was Yamaha's popular performance and trail riding snowmobile series, known for its reliable twin-cylinder engines.
Production
Production Years:
1991-1993 for the 570 model.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Yamaha snowmobiles of this era were generally well-regarded for reliability and performance in their class.
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