Bike Category:
Middleweight Sportbike / Naked Bike
Target Audience:
Enthusiast riders, DIY mechanics, professional workshops.
Key Competitors:
Honda CB600F Hornet, Suzuki Bandit GSF600, Kawasaki ZR-7
Motorcycle Strengths:
Versatile, reliable, good performance for its class, comfortable for commuting and sport touring.
Manual Value Proposition:
Empowers owners to perform maintenance and repairs, saving costs and ensuring longevity.
Engine Systems:
Engine disassembly, assembly, tuning, lubrication, cooling, fuel injection system (FI), ignition system, emission control systems
Transmission Systems:
Clutch, gearbox, final drive (chain and sprockets)
Chassis Systems:
Frame inspection, suspension (front forks and rear shock absorber), steering system, wheel bearings
Braking Systems:
Front and rear brake system components, hydraulic system, brake pad replacement, caliper service, master cylinder overhaul
Electrical Systems:
Wiring diagrams, lighting, ignition, charging system (alternator, regulator/rectifier), starter motor, battery, instrumentation, sensors
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, throttle body, fuel pressure regulation
Bodywork And Fittings:
Fairings, seat, handlebars, footrests, body panels, exhaust system
Maintenance Procedures:
Routine inspections, oil changes, filter replacements, spark plug service, chain adjustment, valve clearance checks
Troubleshooting Guides:
Diagnostic charts, common problems and solutions, fault code interpretation (if applicable to the era)
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly
Technical Specifications Data:
Torque values, clearances, fluid capacities, resistance values, voltages, pressure specifications
Special Tool Requirements:
Identification of Yamaha-specific tools required for certain procedures
Depth Of Coverage:
Comprehensive; covers everything from basic maintenance to full engine and chassis overhauls and diagnostics.
Image Resolution:
High-resolution, suitable for clear viewing and printing of diagrams and text.
Text Searchability:
Searchable text content for efficient information retrieval.
Binding Type If Printed:
Not applicable for digital format; if printed, likely comb or spiral bound for lay-flat use.
Paper Type If Printed:
Not applicable for digital format; if printed, typically on durable, matte paper.
Engine Type:
Inline 4-cylinder, 4-stroke, DOHC, 16-valve
Bore X Stroke:
60.0 mm x 53.7 mm
Compression Ratio:
12.0:1
Horsepower:
Approx. 95-98 hp @ 11,000 rpm (claimed)
Torque:
Approx. 63 Nm (46.5 lb-ft) @ 9,500 rpm (claimed)
Fuel Delivery:
Electronic Fuel Injection (EFI) with Keihin carburetors (initially, later models might have FI, but this manual specifies 1998-2000, which were predominantly carbureted models in many markets, with specific variations. The description implies a 'Master Service Manual' which would cover all aspects of the powertrain including FI if present in the target market for this manual.)
Carburetor Type:
Mikuni BSR34 (typical for the carbureted models)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2)
Oil Type:
SAE 10W-40, API SG or higher (verify in manual for exact spec)
Oil Capacity:
Approx. 3.4 L (3.6 US qt) with filter change
Cooling Method:
Liquid-cooled
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (e.g., Yamalube Coolant or equivalent)
Overall Length:
Approx. 2,100 mm (82.7 in)
Overall Width:
Approx. 740 mm (29.1 in)
Overall Height:
Approx. 1,165 mm (45.9 in)
Wheelbase:
Approx. 1,400 mm (55.1 in)
Ground Clearance:
Approx. 150 mm (5.9 in)
Dry Weight:
Approx. 177 kg (390 lbs)
Wet Weight:
Approx. 197 kg (434 lbs) (curb weight)
Fuel Tank Capacity:
20 Liters (5.3 US gal)
Safety Ratings:
Motorcycles are not typically assigned standardized NCAP or NHTSA crash test ratings like cars. Safety relies on rider skill and proper maintenance.
Braking System:
Dual 298mm discs with 4-piston calipers (front), Single 245mm disc with 2-piston caliper (rear). ABS was not standard on this generation.
Suspension System:
Provides stability and control during braking and cornering.
Lighting System:
Halogen headlight, taillight, and turn signals for visibility.
Chassis Design:
Steel diamond frame contributing to structural integrity.
Infotainment System:
N/A (This is a performance motorcycle, not equipped with modern infotainment systems. Features basic analog instrumentation.)
Driver Assistance Features:
N/A (No electronic rider aids like traction control or ABS on this base model.)
Connectivity Features:
N/A
Instrument Panel:
Analog speedometer, tachometer, odometer, trip meter, fuel gauge, coolant temperature warning light, oil pressure warning light.
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Air Filter Cleaning Interval:
Every 12,000 km (7,500 miles) or as needed based on operating conditions.
Spark Plug Replacement Interval:
Every 24,000 km (15,000 miles)
Valve Clearance Check Interval:
Every 24,000 km (15,000 miles)
Brake Fluid Change Interval:
Every 2 years, or as needed.
Engine Oil Specification:
SAE 10W-40, API SG or higher, JASO MA
Coolant Specification:
Yamalube Coolant or equivalent (50/50 mix with distilled water)
Brake Fluid Specification:
DOT 4
Common Wear Items:
Chain and sprockets, brake pads, tires, fork seals, regulator/rectifier.
Potential Electrical Issues:
Regulator/rectifier failure can be common on Yamaha bikes of this era, leading to battery charging problems.
Carburetor Synchronization:
Carburetors may require periodic synchronization for smooth engine operation and optimal performance.
Yamaha Legacy:
Yamaha Motor Company, established in 1955, has a long and successful history in motorcycle manufacturing, known for innovation and performance.
Fazer Lineage:
The Fazer 600 was introduced as a more practical and versatile version of Yamaha's popular R6 sportbike, offering a more upright riding position and a slightly detuned engine for broader appeal.
Production Period:
First generation produced from 1998 to 2003. This manual covers the initial three years.
Manufacturing Location:
Primarily Japan (for the engine and core components), with final assembly potentially in various global locations depending on the market.
Industry Awards:
While specific awards for the 1998-2000 Fazer 600 are not widely publicized, it was generally well-received for its blend of performance, comfort, and value, often praised in contemporary motorcycle reviews.
Owner Satisfaction:
Generally high owner satisfaction due to reliability and versatility, though some may desire more power compared to later models or competitors.
Emissions Certification:
Meets applicable emissions standards for its production years; details would be in the manual's technical sections.
