🏷️ Basic Information

Make:

Yamaha

Model:

Fazer FZS1000(N)

Year:

2001

Chassis Code:

RN02

👋 Introduction

Market Segment:

Sport-Touring Motorcycle

Competitors:

Suzuki Bandit 1200, Kawasaki ZRX1200, Honda CB1000R (later models), Triumph Speed Triple

Engine Type:

Torquey inline-four, capable of both spirited riding and comfortable long-distance touring.

📋 Manual Details

Systems Covered:

Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Clutch, Transmission, Crankcase, Crankshaft, Cylinder, Piston, Cylinder Head, Valve System, Exhaust System, Frame, Front Suspension, Rear Suspension, Wheels, Tires, Brakes (Front & Rear), Steering, Electrical System, Lighting System, Instrumentation, Battery, Charging System, Starting System, Fuel Injection System, Emission Control System, Bodywork, Chassis Components, Maintenance Procedures, Troubleshooting, Wiring Diagrams, Torque Specifications, Specifications Tables, Special Tools

Page Count:

Approximately 400-500 pages (typical for a comprehensive factory service manual of this era)

Manual Type:

Factory Service Repair Manual

Language:

English (Assumed based on product description targeting global markets)

Format:

Digital (PDF) - Implied by modern sales of service manuals, but historical context suggests possibility of printed original.

📖 Manual Coverage

Engine Overhaul:

Complete disassembly, inspection, repair, and reassembly of the 1000cc inline-four engine, including cylinder head, pistons, rings, crankshaft, connecting rods, and valve train.

Electrical System Diagnostics:

Detailed wiring diagrams for all circuits, troubleshooting of lighting, ignition, charging, and starting systems.

Fuel Injection System Tuning:

Information on throttle body synchronization, basic sensor checks, and potential EFI system issues.

Brake System Overhaul:

Procedures for caliper rebuild, master cylinder servicing, and brake line replacement.

Suspension Adjustment And Rebuild:

Guidance on adjusting suspension settings and rebuilding front forks and rear shock units.

Cooling System Maintenance:

Procedures for coolant flushing, radiator inspection, and thermostat replacement.

Maintenance Schedule:

Detailed recommended maintenance intervals for oil changes, filter replacements, chain adjustment, brake checks, fluid flushes, and more, with specific mileage/time indicators.

Chassis Component Replacement:

Procedures for replacing front forks, rear shock, swingarm, steering head bearings, and wheel bearings.

Bodywork And Fairing Removal:

Step-by-step instructions for disassembling and reassembling body panels and fairings for access.

Engine Troubleshooting Flowcharts:

Logical sequences for diagnosing engine performance issues, misfires, and starting problems.

Transmission And Clutch Repair:

Detailed steps for clutch pack replacement, gear inspection, and transmission disassembly/assembly.

Wheel And Tire Service:

Information on wheel bearing replacement, tire mounting/balancing, and spoke tensioning (if applicable to early models/variants).

Diagnostic Troubleshooting:

Extensive troubleshooting guides covering common symptoms, diagnostic flowcharts, and specific fault finding for all major systems.

Torque Specifications:

Comprehensive list of all critical torque values for engine, chassis, and suspension fasteners.

Special Tools Identification:

Listing and description of Yamaha-specific tools required for certain repair procedures.

Clearances And Tolerances:

Precise measurements for critical engine and chassis component clearances (e.g., piston-to-valve, bearing clearances).

Specifications Tables:

Comprehensive tables of all technical data, dimensions, tolerances, and fluid capacities.

Emission Control Systems:

Information on emission control components and their function, though less complex than modern systems.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution scans ensuring clarity of diagrams and text.

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Code:

1TX (derived from YZF-R1)

Engine Configuration:

Liquid-cooled, 4-stroke, DOHC, inline-four cylinder

Displacement:

998 cc

Bore X Stroke:

74.0 mm x 58.0 mm

Compression Ratio:

11.4:1

Horsepower:

Approx. 130-145 PS (96-107 kW) at 9,000 RPM (crank)

Torque:

Approx. 100-105 Nm (74-77 lb-ft) at 7,000 RPM

Fuel Delivery:

Electronic Fuel Injection (Mikuni 37mm throttle bodies)

Fuel Type:

Unleaded gasoline, 95-98 RON

Oil Type:

Yamalube 4 (or equivalent API SG/SH/SJ, JASO MA) SAE 10W-40

Coolant Type:

Ethylene glycol-based coolant (50% mixture with distilled water)

🔧 Transmission

Transmission Type:

6-speed, constant mesh

Clutch Type:

Wet, multiple-disc, cable-operated

Final Drive:

O-ring sealed chain

Transmission Oil:

Yamalube Gear Oil (or equivalent GL-4) SAE 80W-90

📐 Dimensions

Overall Length:

2,150 mm (84.6 in)

Overall Width:

775 mm (30.5 in)

Overall Height:

1,215 mm (47.8 in)

Wheelbase:

1,460 mm (57.5 in)

Dry Weight:

Approx. 206 kg (454 lbs)

Wet Weight:

Approx. 229 kg (505 lbs) (fully fueled)

Fuel Tank Capacity:

21 Liters (5.5 US gal)

🛡️ Safety Features

Crash Safety:

Motorcycle safety standards applicable to the era, no formal automotive-style crash test ratings

Braking System:

Dual 298mm discs with 4-piston calipers (front), Single 267mm disc with 2-piston caliper (rear)

Lighting:

Halogen headlight, LED taillight

💡 Technology Features

Instrumentation:

Analog tachometer, digital speedometer, fuel gauge, odometer, trip meter, clock, warning lights.

ABS:

Not typically equipped with ABS on the 2001 model.

Charging System:

12V, 350W alternator, 12V 10Ah (or 14Ah) battery

🔧 Maintenance

Oil Change Interval:

Every 6,000 km (3,700 mi) or 6 months, whichever comes first.

Air Filter Cleaning:

Every 12,000 km (7,500 mi)

Spark Plug Replacement:

Every 24,000 km (15,000 mi)

Brake Fluid:

DOT 4 (FMVSS 116)

Coolant Capacity:

Approx. 2.1 Liters (2.2 US qt)

Common Wear Items:

Regulator/rectifier failure (common on many Yamahas of this era), clutch slave cylinder leaks, cam chain tensioner wear.

Suspension Wear:

Fork seals and rear shock absorber can wear over time, impacting damping.

Oil Filter Part Number:

Yamaha: 5JX-13440-00-00 (or equivalent like Hiflofiltro HF145)

Spark Plug Part Number:

NGK CR9E (or equivalent)

📚 Vehicle History

Heritage:

Yamaha Motor Company is a Japanese manufacturer with a long and distinguished history in motorcycles, marine products, and musical instruments, renowned for innovation and performance.

Predecessors:

Influenced by the YZF-R1 platform, the Fazer FZS1000 aimed to provide a more comfortable and versatile sport-touring experience with a detuned R1 engine.

Production Period:

Launched in 1998 (as FZS1000 Fazer) and continued with updates through various markets until the early 2000s, with the 2001 model being a key iteration.

Manufacturing Location:

Japan