Yamaha FZ09 2013-2015 Workshop Service Repair Manual

Name: Yamaha FZ09 2013-2015 Workshop Service Repair Manual
Brand: Yamaha
SKU: 58333
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The FZ09, also known internationally as the MT-09, represents a significant offering in the hyper naked and sport standard motorcycle segment for the model years 2013, 2014, and 2015. This...

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Taper: Motorcycle

Distributeur:

Yamaha

UGS: 58333

Mots clés: 2013 2014 2015 FZ09 Misc Motorcycle Motorcycles Yamaha

Variantes de produits

Description

The FZ09, also known internationally as the MT-09, represents a significant offering in the hyper naked and sport standard motorcycle segment for the model years 2013, 2014, and 2015. This model is distinguished by its torquey, 847 cc three-cylinder crossplane engine, renowned for delivering potent performance and an engaging riding experience. Its design philosophy emphasizes a lightweight and compact chassis, contributing to agile handling and exceptional rider connection, making it a compelling choice for enthusiast riders. This comprehensive workshop service and repair manual provides authoritative guidance for the FZ09. It covers a vast array of essential maintenance procedures, from routine oil changes and filter replacements to more involved tasks such as valve clearance checks and fuel injector cleaning. Detailed diagnostic information, step-by-step repair instructions for all major systems including the engine, transmission, chassis, and electrical components, along with technical specifications and torque values, are included. This manual is an indispensable resource for owners, mechanics, and technicians seeking to maintain and repair their FZ09, ensuring its longevity and optimal performance.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

FZ09

Model Designation:

MT-09 (International Market Name)

Model Years Covered:

2013, 2014, 2015

Codes

Chassis Code Initial:

RN29

Engine Code Designation:

1RC

👋 Introduction

Market Position

Segment:

Hyper Naked / Sport Standard Motorcycle

Target Audience:

Enthusiast riders, DIY mechanics, professional workshops

Competitive Analysis

Key Competitors:

Triumph Street Triple, Kawasaki Z800, Suzuki GSX-S750, KTM 790 Duke (later models)

Key Features

Vehicle Highlight:

Torquey 3-cylinder crossplane engine, lightweight chassis, agile handling

Manual Value Proposition:

Authoritative guide for maintaining and repairing the FZ09, ensuring longevity and optimal performance

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service and Repair

Scope:

Complete Factory Service Manual

Page Count

Estimated Pages:

500+

Manual Type

Type:

Workshop Manual / Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, cylinder head, crankshaft, pistons, connecting rods, valve train, lubrication system, cooling system

Engine Fuel System:

Fuel injection system (FI), throttle body, fuel pump, injectors, ECU control, fuel tank

Engine Ignition System:

Ignition coils, spark plugs, ignition timing, ECU control

Transmission Drivetrain:

Clutch operation and overhaul, gearbox internal components, gear shifting mechanism, final drive (chain and sprockets)

Chassis Frame:

Frame inspection, front fork disassembly and reassembly, rear shock absorber replacement, steering head bearing service

Braking System:

Front and rear brake calipers, master cylinders, brake lines, ABS system (if equipped), brake fluid replacement

Electrical System:

Wiring diagrams, battery, starter motor, alternator, lighting system, instrumentation, ECU diagnosis, sensors, fuses, relays

Suspension:

Front fork specifications and service, rear monoshock replacement and settings

Cooling System:

Radiator, cooling fan, coolant types, coolant replacement, thermostat

Exhaust System:

Exhaust pipes, muffler inspection and replacement

Wheels Tires:

Wheel bearing service, tire pressures, wheel removal and installation

Procedures Included

Maintenance:

Scheduled maintenance tasks, oil changes, filter replacements, chain adjustment, brake pad replacement, spark plug replacement, fluid checks and changes

Troubleshooting:

Diagnostic procedures for common and uncommon faults, error code interpretation, symptom-based troubleshooting guides

Repair:

Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major systems

Diagnostics:

ECU diagnostic connector access, reading trouble codes, live data monitoring, sensor testing procedures

Overhaul:

Complete engine and gearbox overhaul procedures

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine rebuilds and complex electrical diagnostics

Diagnostic Focus:

In-depth diagnostics for fuel injection, ignition, and electronic control units (ECUs)

Component Specs:

Detailed specifications for all major components, including torque values, clearances, and tolerances

📊 Manual Specifications

File Format

File Type:

PDF

Searchability:

Searchable text content for quick information retrieval

Print Quality

Printability:

Printable on demand, individual sections or entire manual

Binding Type

Binding Recommendation:

Spiral binding recommended for workshop use for lay-flat capability

Paper Type

Paper Recommendation:

Heavyweight, durable paper for workshop environments

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 4-valve, Inline 3-cylinder

Displacement:

847 cc

Bore X Stroke:

74.0 mm x 61.9 mm

Compression Ratio:

11.5:1

Performance

Horsepower Est:

113.3 hp @ 10,000 rpm

Torque Est:

64.5 lb-ft @ 8,500 rpm

Fuel System

Fuel Delivery:

Fuel Injection with YCC-T (Yamaha Chip Controlled Throttle)

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/2

Lubrication

Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA

Oil Capacity W Filter:

3.4 L (3.6 US qt)

Cooling System

Coolant Type:

Yamaha Yamalube 50% or equivalent ethylene glycol-based coolant

Coolant Capacity:

1.6 L (1.7 US qt)

🔧 Transmission

Standard

Type:

Constant mesh, 6-speed

Clutch Type:

Wet, multiple-disc

Final Drive:

O-ring chain

Features

Assist Slipper Clutch:

Yes

Fluid Specifications

Transmission Oil Type:

Yamalube Gear Oil 80W API GL-4 or equivalent

Fluid Capacities

Transmission Oil Capacity:

0.70 L (0.74 US qt)

📐 Dimensions

Exterior

Length:

2,075 mm (81.7 in)

Width:

745 mm (29.3 in)

Height:

1,090 mm (42.9 in)

Wheelbase:

1,440 mm (56.7 in)

Weights

Wet Weight Est:

188 kg (414 lbs)

Fuel Tank Capacity:

14 L (3.7 US gal)

Seat Height:

820 mm (32.3 in)

Wheels Tires

Front Tire Size:

120/70ZR17M/C (58W)

Rear Tire Size:

180/55ZR17M/C (73W)

Front Brake:

Dual hydraulic disc, 298 mm

Rear Brake:

Hydraulic disc, 245 mm

Front Suspension Travel:

130 mm (5.1 in)

Rear Suspension Travel:

130 mm (5.1 in)

🛡️ Safety Features

Ratings

ABS:

Optional (Standard on some international models and later US models, though this specific manual covers 2013-2015 which may or may not include ABS as standard by region)

Active Features

Traction Control:

Not available on these model years

Passive Features

Lighting:

LED taillight, Halogen headlight

💡 Technology Features

Infotainment

Instrument Cluster:

Digital LCD display with tachometer, speedometer, gear position indicator, fuel gauge, clock, trip meters, D-mode indicator.

Driver Assistance

Ride Modes:

D-mode (D-mode 1, D-mode 2, Standard) allowing rider to select engine characteristics.

Connectivity

Connectivity Features:

No integrated smartphone connectivity or Bluetooth on these models.

Engine Management

ECU Features:

Yamaha Chip Controlled Throttle (YCC-T) for precise throttle control and D-MODE selection.

🔧 Maintenance

Service Intervals

First Service Mileage:

1000 km (600 miles)

Major Service Interval:

Every 5,000 - 10,000 km (3,000 - 6,000 miles) or Annually, depending on usage and specific component

Valve Clearance Check:

20,000 km (12,000 miles)

Fluid Specifications

Brake Fluid Type:

DOT 4

Clutch Fluid Type:

DOT 4 (Hydraulic Clutch)

Known Issues

Throttle Control Hesitation:

Some early models reported minor throttle response inconsistencies, addressed through ECU re-mapping (covered in manual's diagnostics).

Suspension Softness:

Stock suspension can feel soft for aggressive riding, aftermarket upgrades common, manual covers adjustment and maintenance.

Fuel Injector Cleaning:

Regular fuel quality checks and potential injector cleaning recommended for optimal performance.

Parts Catalogue Reference

Filter Oil Part Number Example:

Yamaha 3FV-13440-00-00 (or aftermarket equivalent)

Spark Plug Type:

NGK CR9E

📚 Vehicle History

Brand Heritage

Manufacturer Focus:

Yamaha Motor Company, Ltd. known for performance and innovation in motorcycles, marine products, and audio.

Model Evolution

Introduction Year:

2013

Engine Platform:

Debut of Yamaha's CP3 (Crossplane 3-cylinder) engine architecture.

Design Philosophy:

Lightweight, compact motorcycle with a potent and flexible engine, prioritizing agility and rider engagement.

Production

Assembly Location:

Japan (primarily)

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

The FZ09 was widely praised upon release for its value proposition, potent engine, and engaging riding experience in the middleweight naked sportbike segment.