Market Position:
The FZS 600 'Fazer' was a popular middleweight sport-touring motorcycle, known for its versatility, comfortable ergonomics, and reliable performance, making it a strong contender against bikes like the Suzuki Bandit 600 and Kawasaki ZZR600 in the late 1990s.
Key Features:
The FZS 600 offered a balance of sporty handling and long-distance comfort, featuring a smooth inline-four engine, adjustable suspension, and a practical fairing for wind protection.
Competitive Models:
Suzuki GSF600 Bandit, Kawasaki ZZR600, Honda CB600F Hornet
Systems Covered:
Engine, Fuel System, Engine Management, Cooling, Clutch, Transmission, Crankshaft, Balancer, Lubrication, Rear Suspension, Front Suspension, Brakes, Wheels/Tyres, Frame and Bodywork, Electrical System
Estimated Page Count:
300+
Manual Type:
Factory Service Repair Manual
Manual Category:
Technical Service Manual
Engine Systems:
Cylinder Head, Crankshaft, Balancer, Lubrication, Cooling, Fuel System/Engine Management
Drivetrain Systems:
Clutch, Transmission
Suspension Systems:
Front Suspension (Forks, Steering Head), Rear Suspension (Shock Absorber, Swingarm)
Braking Systems:
Front and Rear Brakes, Hydraulic Systems, Calipers, Master Cylinders
Wheel Tire Systems:
Wheels, Tyres, Bearings, Alignment
Frame Bodywork Systems:
Frame, Bodywork Components, Fairings, Seat, Handlebars
Electrical Systems:
Wiring Diagrams, Ignition System, Lighting, Starting System, Battery, Charging System
Engine Management:
Details on ignition timing, spark plug specifications, and basic carburetor tuning procedures.
Bodywork Repair:
Procedures for removing and refitting body panels, fairings, and trim.
Maintenance Procedures:
Scheduled Maintenance, Oil Changes, Filter Replacements, Chain Adjustment, Brake Bleeding, Spark Plug Replacement, Coolant Flush
Repair Procedures:
Engine Removal/Refit, Cylinder Head Overhaul, Clutch Replacement, Transmission Gearbox Servicing, Suspension Fork Rebuild, Brake Caliper Overhaul, Carburetor Synchronization and Tuning
Troubleshooting Procedures:
Diagnostic Procedures for common issues, Fault finding charts
Torque Specifications:
Detailed torque specifications for all critical fasteners and components.
Clearances:
Precise specifications for valve clearances, bearing clearances, and other critical engine and chassis measurements.
Electrical Troubleshooting:
Wiring diagrams and diagnostic flowcharts for electrical system faults.
Technical Depth:
Comprehensive from basic maintenance to complete engine and component rebuilds, including torque specifications, clearances, and diagnostic information.
Diagnostic Codes:
While not a dedicated diagnostic tool, the manual provides troubleshooting steps that can help identify component failures.
Engine Type:
4-stroke, liquid-cooled, DOHC, inline four-cylinder
Bore X Stroke:
64.0 mm x 46.0 mm
Compression Ratio:
12.2:1
Horsepower Claimed:
94 hp (70 kW) @ 11,000 rpm (approx.)
Torque Claimed:
64.5 Nm (47.6 lb-ft) @ 9,000 rpm (approx.)
Top Speed Claimed:
Approx. 210 km/h (130 mph)
Fuel System Type:
Carburetor
Carburetor Details:
4x Mikuni CV (Constant Velocity) carburetors, 34 mm diameter
Lubrication System:
Wet sump
Oil Capacity With Filter:
3.4 Liters (3.6 US qt)
Cooling System:
Liquid-cooled
Braking System Front:
Dual 298 mm discs, hydraulic
Braking System Rear:
Single 245 mm disc, hydraulic
Suspension Front:
Telescopic forks, 130 mm travel, preload adjustable
Suspension Rear:
Monoshock, 130 mm travel, preload and rebound adjustable
Frame Type:
Steel diamond type
First Service:
1,000 km (600 miles) or 1 month
Subsequent Service Interval:
6,000 km (3,750 miles) or 6 months
Engine Oil Type:
Yamalube 4 (or equivalent) API SE, SF, SG type SAE 10W-40, 20W-40, or 20W-50
Coolant Type:
High quality ethylene glycol based antifreeze mixed with distilled water (50:50 ratio)
Fork Oil Type:
Yamaha Suspension Oil (or equivalent) 10W
Transmission Oil Type:
Yamalube 4 (or equivalent) API SE, SF, SG type SAE 10W-30, 10W-40, or 20W-40
Common Issues:
Carburetor synchronization drift, minor electrical connector corrosion, occasional clutch slave cylinder leaks. Some owners report a slightly abrupt throttle response at low RPMs.
Maintenance Tips:
Regularly check and clean the carburetor jets, ensure the cooling system is properly maintained, and keep the chain properly lubricated and tensioned.
Brand Heritage:
Yamaha Motor Company is a Japanese manufacturer of motorcycles, marine products, and other motorized products. Founded in 1955, Yamaha has a long-standing reputation for innovation, performance, and reliability in the motorcycle industry.
Model Evolution:
The FZS 600 Fazer was introduced in 1998 as a more user-friendly and comfortable iteration of the FZR600 sportbike, focusing on practicality for commuting and sport touring. It was well-received for its balanced performance and affordability.
Key Innovations:
The FZS 600 marked a shift for Yamaha towards more practical and accessible motorcycles, blending sporty performance with everyday usability.
Production Years:
1998-2003
