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Yamaha FZS1000N FAZER Service Repair Manual 2001-2002

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Basic Information Identification Make: Yamaha Model: FZS1000N FAZER Model Variant: FAZER (Full Fairing) Product Type: Service Repair Manual Codes Internal Product Code: YAM-FZS1000N-2001-2002-SRM-PDF Introduction Market Position Class: Sport Touring Motorcycle...
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Yamaha FZS1000N FAZER Service Repair Manual 2001-2002
Basic Information
Identification
Make: Yamaha
Model: FZS1000N FAZER
Model Variant: FAZER (Full Fairing)
Product Type: Service Repair Manual
Codes
Internal Product Code: YAM-FZS1000N-2001-2002-SRM-PDF
Introduction
Market Position
Class: Sport Touring Motorcycle
Target Audience: Riders seeking comfortable, long-distance touring capability with strong performance and sporty handling.
Competitive Analysis
Competitors: Honda VFR800, Suzuki GSX1100G, Kawasaki GTR1000, Triumph Sprint ST.
Key Features
Engine Architecture: Inline-four cylinder, liquid-cooled, DOHC, 5-valve per cylinder.
Frame Type: Aluminum twin-spar frame.
Styling: Full fairing for aerodynamic protection and rider comfort.
Value Proposition
Manual Benefit: Empowers owners and technicians to perform comprehensive maintenance and repairs, reducing reliance on external service centers and maximizing the motorcycle's lifespan and performance.
Manual Details
Coverage Areas
Applicable Years: 2001, 2002
Page Count
Estimated Page Count: Estimated 400-600 pages (typical for this era/model)
Manual Type
Type: Factory Service Manual / Workshop Manual
Language
Language: English
Format
Format: PDF (Digital Download)
Manual Coverage
Systems Covered
Engine Mechanical: Engine disassembly, assembly, inspection, tuning, cylinder head, valves, crankshaft, pistons, connecting rods, oil pump, cooling system.
Fuel System: Carburetor identification, inspection, adjustment, synchronization, fuel tank, fuel pump, fuel lines.
Ignition System: CDI unit, ignition coils, spark plugs, timing adjustment, troubleshooting.
Transmission: Clutch operation, gearbox disassembly/assembly, gear inspection, shift mechanism, lubrication.
Chassis Suspension: Front fork (telescopic, cartridge type) overhaul, rear shock absorber, swingarm, bearings, linkage, adjustments.
Brakes: Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake pads, discs, bleeding procedures, adjustments.
Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, tail light, indicators), instrumentation, switches, fuses, relays.
Cooling System: Radiator, cooling fan, water pump, coolant hoses, thermostat, fluid specifications, bleeding.
Exhaust System: Exhaust pipes, mufflers, mounting, inspection for leaks/damage.
Bodywork Frame: Fairing removal/installation, fuel tank, seat, fenders, frame inspection, mounting points.
Wheels Tires: Wheel bearing inspection, tire pressure, tire replacement, wheel balancing, rim specifications.
Torque Specifications: Detailed torque values for all fasteners and critical components.
Procedures Included
Routine Maintenance: Oil changes, filter replacement, chain lubrication/adjustment, spark plug checks, air filter cleaning/replacement, brake pad inspection, fluid level checks.
Troubleshooting: Diagnostic charts and procedures for common and uncommon issues across all systems.
Disassembly Assembly: Step-by-step instructions for dismantling and reassembling major components and systems.
Rebuilds: Comprehensive instructions for rebuilding engine, transmission, carburetor, and suspension components.
Adjustments: Carburetor synchronization, valve clearance adjustment, chain tension adjustment, brake lever adjustment.
Diagnostic Procedures: Specific tests and procedures to identify malfunctions in electrical, fuel, and mechanical systems.
Electrical Troubleshooting: Using wiring diagrams, multimeter testing, and fault diagnosis for electrical issues.
Technical Depth
Level Of Detail: Factory-level diagnostic and repair procedures, suitable for professional mechanics and advanced DIY enthusiasts.
Diagrams Illustrations: High-quality diagrams, exploded views, and step-by-step illustrations for clarity.
Specific Tools: Identification of special tools required for specific tasks.
Manual Specifications
File Format
Digital Format: PDF
Print Quality
Quality: High-resolution, printable quality, text-searchable.
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper Quality: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type: Liquid-cooled, 4-stroke, DOHC, 5 valves per cylinder, inline-four
Displacement: 998 cc (998 cm³)
Bore X Stroke: 74.0 mm x 58.0 mm
Compression Ratio: 11.1:1
Performance
Horsepower: Approx. 140-145 PS (103-107 kW) at 10,000 rpm (crankshaft)
Torque: Approx. 100-105 Nm (74-77 lb-ft) at 8,000 rpm (crankshaft)
Fuel System
Carburetion: Mikuni BSR36 (four constant velocity carburetors)
Fuel Type: Unleaded gasoline, minimum 91 octane (RON)
Lubrication
Oil Type: Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher, JASO MA.
Cooling System
Coolant Type: Permanent Antifreeze/Coolant (50/50 mix of ethylene glycol and deionized water).
Transmission
Standard
Type: Constant mesh, 6-speed sequential
Gear Ratios: 1st: 2.750, 2nd: 2.063, 3rd: 1.647, 4th: 1.333, 5th: 1.115, 6th: 0.960
Final Drive: O-ring sealed chain drive
Features
Clutch Type: Wet, multiple disc, cable-actuated
Transmission Oil Type: Yamalube Gear Oil (or equivalent) SAE 80W API GL-4.
Dimensions
Exterior
Length: Approx. 2,170 mm (85.4 in)
Width: Approx. 770 mm (30.3 in)
Height: Approx. 1,240 mm (48.8 in)
Wheelbase: Approx. 1,450 mm (57.1 in)
Weights
Dry Weight: Approx. 212 kg (467 lbs)
Wet Weight: Approx. 230 kg (507 lbs) (fully fueled and ready to ride)
Fuel Capacity: 21 Liters (5.5 US gallons)
Oil Capacity: 3.7 L (3.9 US qt) / 3.4 L (3.6 US qt) without filter change / with filter change.
Payload Capacity: Typically rated for a combined rider and luggage weight of around 180-200 kg (397-441 lbs).
Safety Features
Ratings
Crash Test Results: N/A (Motorcycle safety ratings are not standardized like automobiles)
Active Features
Braking System: Dual 298mm front discs with 4-piston calipers, Single 267mm rear disc with 2-piston caliper. (Optional ABS available on some markets/variants)
Lighting: Halogen headlight, LED tail light.
Passive Features
Frame Design: Rigid aluminum twin-spar frame designed for stability and handling.
Fairing: Provides wind and weather protection, contributing to rider comfort and reducing fatigue on long journeys.
Technology Features
Infotainment
Display: Analog tachometer, digital speedometer, LCD multi-function display (odo, trip, fuel gauge, clock, coolant temp).
Driver Assistance
ABS: Optional Anti-lock Braking System (ABS) on select models/markets.
Connectivity
Original Features: No advanced electronic rider aids or connectivity features as per the era of design.
Maintenance
Service Intervals
Initial Service: 1000 km (600 miles) or 1 month
Subsequent Service: Every 6000 km (3750 miles) or 6 months, whichever comes first.
Valve Clearance Check: Every 24,000 km (15,000 miles)
Spark Plug Replacement: Every 12,000 km (7,500 miles)
Fluid Specifications
Engine Oil Grade: SAE 10W-40, API SG or higher, JASO MA
Coolant: 50/50 mixture of ethylene glycol-based antifreeze and deionized water
Brake Fluid: DOT 4
Transmission Oil: SAE 80W API GL-4
Known Issues
Cam Chain Tensioner: Early models could experience a noisy cam chain tensioner, often addressed with an updated OEM or aftermarket unit.
Carburetor Synchronization: Carburetors can drift out of sync over time, affecting idle stability and throttle response. Regular synchronization is recommended.
Charging System: Occasional regulator/rectifier failures can occur, leading to battery charging issues.
Oil Leaks: As with any motorcycle of this age, potential for minor oil leaks from valve cover or crankcase gaskets may require attention.
Vehicle History
Brand Heritage
Manufacturer: Yamaha Motor Corporation, established 1955, known for performance motorcycles and audio equipment.
Model Evolution
Predecessor: The FZS1000N FAZER builds upon Yamaha's inline-four engine technology and the success of earlier models like the XJ series and FZR series, aiming to offer a versatile sport touring package.
Development Focus: Engineered to combine the performance of the FZ1 with the comfort and practicality of a sport tourer, featuring a more relaxed riding position and full fairing.
Production
Production Years: 2001-2005 (FZS1000N/S)
Manufacturing Location: Japan
Awards & Recognition
Recognitions
Critical Reception: The FZS1000 FAZER was generally well-received for its potent engine, comfortable ride, and versatility, often praised as a capable and underappreciated sport tourer.
Ratings
Performance Review: Praised for its strong mid-range torque and ability to cover long distances with ease, balancing sportbike performance with touring comfort.
Certifications
Emissions Standards: Designed to meet emissions regulations applicable to its model year in major markets.
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