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Yamaha FZS600 FAZER Service Repair Manual 1998-1999
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Basic Information Identification Make: Yamaha Model: FZS600 Fazer Model Code: FZS600 Production Years: 1998-1999 Type: Sport Touring Motorcycle Introduction Market Position Market Segment: Mid-weight naked/sport-touring motorcycle segment. Target Audience: Owners...
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UGS: 143853
Mots clés:
1998
1999
Fazer
FZS600 FAZER
Motorcycle
Motorcycles
Yamaha
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| Basic Information | |
| Identification | |
| Make: | Yamaha |
| Model: | FZS600 Fazer |
| Model Code: | FZS600 |
| Production Years: | 1998-1999 |
| Type: | Sport Touring Motorcycle |
| Introduction | |
| Market Position | |
| Market Segment: | Mid-weight naked/sport-touring motorcycle segment. |
| Target Audience: | Owners seeking to perform their own maintenance and repairs, independent workshops. |
| Competitive Analysis | |
| Competitors 1998 1999: | Honda CB500, Suzuki Bandit GSF600, Kawasaki ZZR600 (though FZS600 offered a more refined package). |
| Key Features Vehicle | |
| Engine Type: | Liquid-cooled, 4-stroke, DOHC, 5-valve per cylinder, inline-four. |
| Chassis: | Steel diamond frame, offering good rigidity and handling. |
| Styling: | Faired sport-touring aesthetic, providing rider comfort and wind protection. |
| Key Features Manual | |
| Completeness: | Claimed to be a 'COMPLETE SERVICE REPAIR MANUAL', comparable to factory workshop manuals. |
| Quality Claim: | 'BEST manuals on Tradebit, buy with confidence. Don't waste your money on incomplete cheap versions!' |
| Manual Details | |
| Coverage Areas | |
| Language: | English |
| Format: | Digital (likely PDF, based on industry standards for such offerings) |
| Manual Type: | Service and Repair Manual |
| Coverage Scope: | Comprehensive repair and maintenance for the specified model years. |
| Page Count | |
| Estimated Page Count: | 300-500 pages (typical for a complete service manual) |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Engine overhaul, disassembly, reassembly, tuning, troubleshooting, performance specifications. |
| Fuel System: | Carburetor tuning and overhaul, fuel pump, fuel lines, fuel tank inspection and maintenance. |
| Ignition System: | Ignition timing, spark plugs, ignition coils, CDI unit, troubleshooting. |
| Transmission: | Clutch operation, gear shifting mechanism, transmission overhaul, lubrication. |
| Cooling System: | Radiator, cooling fan, coolant specifications, water pump, thermostat. |
| Electrical System: | Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starting system, instrument panel. |
| Suspension: | Front fork (telescopic) maintenance, adjustments, seal replacement; rear shock absorber inspection and replacement. |
| Brakes: | Front and rear brake system overhaul, hydraulic fluid specifications, pad replacement, caliper maintenance, bleeding procedures. |
| Wheels And Tires: | Tire pressure recommendations, wheel bearing inspection, spoke tension (if applicable), rim specifications. |
| Frame And Bodywork: | Chassis inspection, fairing removal and installation, seat maintenance. |
| Exhaust System: | Exhaust pipe inspection, muffler maintenance. |
| Procedures Included | |
| Maintenance: | Scheduled maintenance tasks, lubrication points, chain adjustment, filter replacements. |
| Troubleshooting: | Diagnostic procedures for common and uncommon problems, fault finding charts. |
| Repair: | Step-by-step instructions for component removal, repair, and reinstallation. |
| Disassembly Reassembly: | Complete teardown and rebuild procedures for major components. |
| Adjustments: | Carburetor synchronization, idle speed adjustment, clutch lever play, brake lever free play. |
| Diagnostics: | Identification of symptoms, potential causes, and corrective actions for various system failures. |
| Technical Depth | |
| Depth Level: | Factory-level technical detail suitable for professional mechanics and advanced DIY enthusiasts. |
| Diagnostic Tools: | Information on required special tools and diagnostic equipment for accurate repairs. |
| Torque Specifications: | Detailed torque values for all critical fasteners and engine components. |
| Clearances And Tolerances: | Precise measurements for engine parts, bearing clearances, and valve clearances. |
| Manual Specifications | |
| File Format | |
| File Type: | Likely PDF (Portable Document Format) for digital distribution. |
| Searchability: | Text-searchable PDF for quick access to specific information. |
| Resolution: | High resolution for clear display of diagrams and text. |
| Print Quality | |
| Printability: | Designed for easy printing of specific sections or the entire manual. |
| Binding Type | |
| Binding: | N/A (Digital format) |
| Paper Type | |
| Paper: | N/A (Digital format) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | 4-stroke, Inline-4 cylinder, DOHC, 5 valves per cylinder |
| Displacement: | 599 cc |
| Bore X Stroke: | 64.0 mm x 46.0 mm |
| Compression Ratio: | 12.0:1 |
| Cooling System: | Liquid-cooled |
| Performance | |
| Horsepower: | Approx. 95 HP (70 kW) @ 11,000 rpm (claimed, may vary slightly by region) |
| Torque: | Approx. 6.2 kg-m (61 Nm; 45 lb-ft) @ 9,000 rpm (claimed, may vary slightly by region) |
| Fuel System | |
| Carburetion: | 4 x Mikuni BDST36 flat-slide carburetors |
| Fuel Capacity: | 20 Liters (5.3 US gal) |
| Fuel Type: | Unleaded gasoline (95 RON recommended) |
| Lubrication | |
| Oil Type Recommendation: | API SE, SF, SG or SH class, SAE 10W-40 or 20W-40 (check manual for exact specs) |
| Oil Capacity With Filter: | Approx. 3.4 Liters (3.6 US qt) |
| Transmission | |
| Standard | |
| Transmission Type: | Constant mesh, 6-speed |
| Clutch Type: | Wet, multiple-disc, cable-actuated |
| Final Drive: | O-ring sealed chain |
| Features | |
| Gear Ratios: | 1st: 2.538, 2nd: 1.875, 3rd: 1.500, 4th: 1.250, 5th: 1.083, 6th: 0.958 |
| Transmission Oil Type: | Yamalube 4 (or equivalent motorcycle gear oil - check manual) |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2,130 mm (83.9 in) |
| Width: | Approx. 755 mm (29.7 in) |
| Height: | Approx. 1,210 mm (47.6 in) |
| Wheelbase: | Approx. 1,415 mm (55.7 in) |
| Ground Clearance: | Approx. 140 mm (5.5 in) |
| Seat Height: | Approx. 815 mm (32.1 in) |
| Weights | |
| Dry Weight: | Approx. 191 kg (421 lbs) |
| Wet Weight: | Approx. 209 kg (461 lbs) (fully fueled) |
| Maximum Load: | Refer to manual (typically rider + passenger + luggage capacity) |
| Safety Features | |
| Ratings | |
| Safety Certification: | Meets relevant international motorcycle safety standards (e.g., Euro standards). |
| Active Features | |
| Braking System: | Hydraulic dual disc front brakes, hydraulic single disc rear brake. Optional ABS was not common for this model in these years. |
| Lighting: | Halogen headlight, LED taillight, turn signals. |
| Passive Features | |
| Frame Construction: | Steel diamond frame designed for structural integrity and impact absorption. |
| Tires: | Tubeless radial tires for improved grip and puncture resistance. |
| Technology Features | |
| Infotainment | |
| Infotainment System: | Basic analogue instrumentation (speedometer, tachometer, fuel gauge, coolant temp gauge), no digital or advanced infotainment features. |
| Driver Assistance | |
| ABS Availability: | ABS was not standard or widely available on the 1998-1999 FZS600 Fazer models. Manual will detail standard braking systems. |
| Connectivity | |
| Connectivity Features: | N/A - designed as a mechanically focused performance motorcycle, no Bluetooth or advanced electronic connectivity. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 6,000 km (3,700 miles) or 6 months (whichever comes first). |
| Air Filter Check Interval: | Every 6,000 km (3,700 miles). |
| Spark Plug Replacement Interval: | Every 12,000 km (7,500 miles). |
| Valve Clearance Check Interval: | Every 24,000 km (15,000 miles). |
| Fluid Specifications | |
| Brake Fluid: | DOT 4 (check manual for specific recommendations and bleeding procedure). |
| Coolant Type: | Permanent type antifreeze coolant (ethylene glycol based) with distilled water (50:50 mix). |
| Fork Oil Type: | Yamalube Fork Oil 10W or equivalent (check manual for specific viscosity and quantity). |
| Known Issues | |
| Charging System Reliability: | While generally robust, regulator/rectifier units can be a point of failure on some Yamahas of this era; diagnosis is crucial. |
| Carburetor Sync Drift: | Carburetors may require periodic synchronization for optimal performance and smooth idling. |
| Fairing Vibration: | Some owners report minor fairing vibrations at certain RPMs; proper tightening of fasteners is key. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer Origin: | Japan |
| Yamaha Motorcycles: | Yamaha Motor Company is a Japanese manufacturer of motorcycles, marine products, and other motorized products. Founded in 1955. |
| Model Evolution | |
| Fzs600 Introduction: | Introduced in 1998 as a more accessible, naked-sport-touring variant based on the FZR600R platform. |
| Fzs600 Evolution Post 1999: | Evolved into the FZS600 Fazer S (with updated styling and minor mechanical tweaks) in later years, and subsequently the FZ6 Fazer. |
| Production | |
| Production Location: | Japan (likely) |
| Sales Performance: | Well-received for its blend of performance, reliability, and value, contributing to Yamaha's strong market presence. |
| Awards & Recognition | |
| Recognitions | |
| Industry Reviews 1998 1999: | Generally praised by motorcycle publications for its versatility, capable engine, and value proposition within the 600cc class. |
| Ratings | |
| Owner Satisfaction: | High owner satisfaction reported for reliability and performance relative to cost. |
| Certifications | |
| Manual Quality Endorsement: | Marketed as the 'BEST manuals on Tradebit', implying a quality standard above basic guides. |