Model Nickname:
Fazer 600
Product Name:
Yamaha FZS600 Fazer 1998-2004 Workshop Repair Service Manual PDF Download
Model Years Covered:
1998, 1999, 2000, 2001, 2002, 2003, 2004
Positioning:
A comprehensive resource designed to empower owners and technicians to perform maintenance and repairs efficiently and effectively.
Comparison:
Aims to provide information comparable to that found in an authorized Yamaha dealer service department.
Features:
Emphasis on safety warnings (WARNING, CAUTION, NOTE), detailed procedures, and specialized tool identification.
Benefit:
Enables users to save money by performing maintenance and repairs themselves, and to gain a deeper understanding of their vehicle.
Primary Focus:
Mechanical technicians familiar with BRP products and general automotive practices
Target Audience:
Professional mechanics and knowledgeable DIY enthusiasts
Type:
Workshop Repair Service Manual
Delivery Method:
Fast and Free Electronic Delivery via Email
Engine:
Engine disassembly, overhaul, lubrication system, fuel system, ignition system, exhaust system
Transmission:
Transmission disassembly, overhaul, maintenance
Electrical:
Complete electrical system diagnostics, wiring diagrams, component testing
Bodywork:
Body panel removal and installation, fairings, chassis components
Suspension And Steering:
Front fork overhaul, rear shock absorber inspection and adjustment, steering head bearing maintenance
Brakes:
Brake system inspection, fluid replacement, caliper overhaul, master cylinder service
Wheels And Tires:
Tire inspection, wheel bearing maintenance, wheel balancing
Maintenance:
Routine maintenance, scheduled servicing, tune-ups
Troubleshooting:
Diagnostic procedures for common and complex issues
Repair And Overhaul:
Detailed step-by-step instructions for component repair and complete system overhauls
Assembly And Disassembly:
Complete procedures for removing and installing assemblies and individual components
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications
Proprietary Components:
Instructions for proprietary components and their manufacturers
Depth:
Comprehensive, covering basic maintenance to advanced engine and transmission rebuilds
Emphasis:
Special aspects of the product, enabling quality service and understanding of component functions
Engine Type:
4-Stroke, DOHC, Inline-4 cylinder
Bore X Stroke:
64.0 mm x 46.6 mm
Compression Ratio:
11.5:1
Horsepower Approx:
95.2 PS @ 12,000 rpm (approximate, may vary by market)
Torque Approx:
61.7 Nm @ 9,500 rpm (approximate, may vary by market)
Fuel Delivery:
Carburetor (typically four Mikuni CV carburetors)
Fuel Type:
Unleaded gasoline, 95 octane recommended
Oil Type Recommendation:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Oil Capacity With Filter:
3.4 L (approximate)
Ignition Type:
Digital CDI (Capacitor Discharge Ignition)
Crash Test Ratings:
N/A (Motorcycle specific safety features and design)
Braking System:
Dual 298mm discs with 4-piston calipers (front), Single 245mm disc with 2-piston caliper (rear). Optional ABS available on some models.
Lighting:
Halogen headlamp, LED taillight, turn signals
Frame:
Steel diamond frame
Ergonomics:
Comfort-oriented riding position designed for touring and commuting
Dashboard:
Analog speedometer, tachometer, fuel gauge, coolant temperature gauge, odometer, trip meter, clock, indicator lights.
ABS:
Optional Anti-lock Braking System (ABS) available on some variants and model years.
Connectivity Features:
N/A (Pre-smartphone era, no integrated digital connectivity)
Oil And Filter Change:
Every 6,000 km or 6 months, whichever comes first
Air Filter Cleaning:
Every 6,000 km
Spark Plug Replacement:
Every 12,000 km
Chain Lubrication And Adjustment:
Every 1,000 km or as needed
Brake Fluid:
DOT 4 recommended
Coolant:
Yamaha-genuine liquid-cooled engine coolant (50% mixture with distilled water)
Common Problems:
Potential for carburetors to require cleaning or adjustment, occasional regulator/rectifier failure, chain and sprockets wear. (Manual provides detailed troubleshooting for these).
Special Tools:
Torque wrench, specific Yamaha special tool numbers identified for certain adjustments and repairs.
Heritage:
Yamaha Motor Company, a globally recognized manufacturer of motorcycles, marine products, and musical instruments, known for innovation and performance.
Evolution:
The FZS600 Fazer was introduced as a sport-touring middleweight motorcycle, offering a balance of performance, comfort, and versatility. It evolved from the naked FZS600 S. The Fazer model featured a distinctive half-fairing for improved aerodynamics and rider comfort.
Production Years:
1998-2004 (for this specific manual coverage)
Manufacturing Location:
Japan (primarily)