Yamaha GRIZZLY 350 400 2WD 4WD Full Service & Repair Manual 2003-2010

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The Grizzly, covering models 350 and 400 from 2003 to 2010, is a robust utility all-terrain vehicle renowned for its durability and off-road prowess. Engineered with a focus on reliability...

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Taper: Atv

Distributeur:

UGS: 56545

Mots clés: 2003 2004 2005 2006 2007 2008 2009 2010 ATV GRIZZLY 350 2WD 4WD GRIZZLY 400 2WD 4WD Grizzly Models Powersports Yamaha

Variantes de produits

Description

The Grizzly, covering models 350 and 400 from 2003 to 2010, is a robust utility all-terrain vehicle renowned for its durability and off-road prowess. Engineered with a focus on reliability and performance, these models offer selectable 2WD/4WD capabilities, making them suitable for a wide range of demanding tasks and recreational activities. The commitment to quality is evident in the Grizzly's capable engine, sturdy chassis, and user-friendly design, establishing it as a dependable choice for ATV enthusiasts and those requiring a versatile workhorse. This comprehensive factory service repair workshop manual provides in-depth guidance for all maintenance, servicing, and troubleshooting procedures for the Grizzly 350 and 400. Covering every essential system from the engine, fuel, and ignition to the transmission, brakes, and electrical components, this English-language manual offers detailed instructions, including step-by-step repair guides, rebuild procedures, adjustments, and comprehensive wiring diagrams. It is designed to empower owners and technicians alike, ensuring the longevity and optimal performance of the vehicle through accurate, factory-level information.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Grizzly

Model Variant:

350 / 400

Drive Type:

2WD / 4WD

Generation

Production Years Covered:

2003-2010

👋 Introduction

Market Position

Target Audience:

Yamaha Grizzly owners, ATV enthusiasts, independent repair shops

Competitive Analysis

Advantage:

Comprehensive factory-level information for essential ATV maintenance and repair, lifetime access

Key Features

Content Type:

Factory service manual, workshop manual, repair manual

Delivery Method:

Instant PDF download

Pricing Model:

One-time purchase, no recurring fees or expiry

📋 Manual Details

Coverage Areas

General Coverage:

All repairs, servicing, and troubleshooting procedures

Page Count

Estimated Page Count:

Hundreds of pages

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Engine disassembly, assembly, inspection, troubleshooting, tuning, and rebuilding

Fuel System:

Fuel pump, carburetor (or fuel injection if applicable), fuel lines, fuel filter inspection and replacement

Ignition System:

Ignition coil, spark plugs, CDI unit, timing inspection and adjustment

Cooling System:

Radiator, coolant, water pump, thermostat, fan operation and maintenance

Transmission Drivetrain:

Transmission overhaul, clutch inspection, drive shafts, differentials, and final drive maintenance

Suspension:

Front and rear suspension components, shock absorbers, bushings, and alignment procedures

Brakes:

Brake system inspection, hydraulic lines, brake pads, rotors, calipers, and bleeding procedures

Electrical System:

Wiring diagrams, battery, charging system, lighting, starter motor, and all electrical components troubleshooting

Chassis Frame:

Frame inspection, welds, and chassis component mounting

Bodywork:

Body panels, fenders, racks, and plastic component removal and installation

Steering:

Steering column, tie rods, wheel hub inspection and adjustment

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacement, lubrication

Troubleshooting:

Diagnostic procedures for common and complex issues across all systems

Repair:

Step-by-step instructions for component repair and replacement

Rebuilds:

Detailed instructions for engine and transmission rebuilds

Adjustments:

Carburetor tuning, valve adjustments, brake adjustments

Wiring Diagrams:

Comprehensive electrical system wiring schematics

Technical Depth

Depth:

Professional level, suitable for mechanics and advanced DIY users

Detail Level:

Hundreds of pages with detailed photos & diagrams, exploded views

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text within the PDF

Print Quality

Printability:

Printable (single page or entire manual)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

Usage Rights

Licensing:

Lifetime use on unlimited computers

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, SOHC, 2-valve (typical for this era/model)

Engine Displacement 350:

Approximately 348cc (specific model may vary slightly)

Engine Displacement 400:

Approximately 386cc (specific model may vary slightly)

Performance

Horsepower 350:

Estimated 21-23 HP (typical)

Horsepower 400:

Estimated 26-28 HP (typical)

Fuel System

Carburetor Type:

Mikuni (common, specific model varies, e.g., Mikuni BSR33/34)

Fuel Type:

Unleaded gasoline

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive Modes:

2WD / 4WD (selectable, often with differential lock)

Features

Gear Selection:

Forward (High/Low range), Neutral, Reverse

Cv Belt Maintenance:

Inspection and replacement procedures for the CVT belt are covered

📐 Dimensions

Weights

Dry Weight 350:

Approx. 560-590 lbs (varies by 2WD/4WD and specific options)

Dry Weight 400:

Approx. 575-610 lbs (varies by 2WD/4WD and specific options)

Towing Capacity:

Typically rated at 1,000-1,322 lbs (consult specific model specs)

Rack Capacity Front:

Typically rated at 99 lbs

Rack Capacity Rear:

Typically rated at 187 lbs

🛡️ Safety Features

Active Features

Braking System:

Front hydraulic disc brakes, Rear sealed drum brake or disc brake (model dependent)

Passive Features

Frame Construction:

Steel tube frame designed for off-road use

Lighting:

Dual sealed-beam headlights, brakelight/taillight

💡 Technology Features

Infotainment

Features:

Basic instrumentation: speedometer, odometer, hour meter, fuel gauge (depending on trim).

Driver Assistance

Features:

4WD selector, differential lock switch.

Connectivity

Features:

N/A (No electronic connectivity features in the modern sense)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 1,000-1,500 miles or 6-12 months (refer to manual for precise intervals)

Air Filter Cleaning:

Frequent inspection and cleaning/replacement, especially in dusty conditions

Spark Plug Replacement:

Intervals of 3,000-5,000 miles or as specified

Fluid Specifications

Engine Oil Type:

Yamalube 4 (or equivalent JASO MA certified 10W-40 or 20W-50 motorcycle oil)

Engine Oil Capacity:

Approximately 1.7-2.0 Liters (check manual for exact capacity with filter change)

Coolant Type:

Yamaha's Super Coolant or equivalent ethylene glycol-based antifreeze (50/50 mix with distilled water)

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid

Cv Transmission Fluid:

CVT Oil (specific Yamaha part number or equivalent)

Known Issues

Common Wear Items:

CVT belt wear, wheel bearings, tie rod ends, brake pad wear

Carburetor Cleaning:

Carburetors may require periodic cleaning due to fuel deposits, especially with ethanol blends.

Electrical Connectors:

Corrosion or loose connections in wiring harnesses can cause intermittent issues.

📚 Vehicle History

Brand Heritage

Brand Focus:

Yamaha is a long-standing manufacturer of motorcycles, ATVs, marine products, and musical instruments, known for performance and reliability.

Model Evolution

Grizzly Lineage:

The Grizzly line has been a staple in Yamaha's ATV offerings, evolving to incorporate features like independent rear suspension and fuel injection in later generations. This period covers a significant iteration of the popular utility ATV.

Production

Manufacturing Location:

Primarily manufactured in Japan or the United States.

🏆 Awards & Recognition

Recognitions

Market Reputation:

Consistently well-regarded for its durability, reliability, and off-road capability in the utility ATV segment.