The Grizzly 550 and 700 All-Terrain Vehicles (ATVs) from 2012 represent a pinnacle of off-road engineering, renowned for their ruggedness, superior capability, and dependable performance. These models are designed for demanding terrain, offering riders a premium experience through advanced features like the Ultramatic® transmission and On-Command® 4WD system. The long-standing heritage in ATV manufacturing is evident in the robust construction and reliability that have made the Grizzly line a benchmark in its segment, competing effectively with other leading brands. Whether for utility or recreational trail riding, the Grizzly platform is engineered for durability and rider confidence.
This comprehensive service and repair manual provides factory-level detail for the Grizzly 550 and 700 models. It covers all essential systems, including the fuel, cooling, engine, clutch, transmission, brakes, suspension, steering, electrical, and frame. The manual offers step-by-step procedures for disassembly, maintenance, diagnostics, and repair, accompanied by detailed illustrations and diagrams. Its purpose is to empower owners, mechanics, and technicians with the knowledge necessary to maintain, troubleshoot, and repair these ATVs, ensuring optimal performance and longevity.
Vehicle Type:
ATV (All-Terrain Vehicle)
Market Position:
The Yamaha Grizzly line is a premium segment ATV known for its ruggedness, off-road capability, and advanced features, making a factory service manual essential for proper maintenance and repair.
Competitors:
Competes with flagship models from Honda (e.g., Foreman, Rubicon), Can-Am (e.g., Outlander), Polaris (e.g., Sportsman), and Kawasaki (e.g., Brute Force).
Manual Value:
Provides expert-level guidance for DIY repairs, saving significant costs compared to dealership service. Offers detailed troubleshooting and diagnostic information for electrical systems.
Coverage:
Comprehensive service and repair for Yamaha Grizzly 550 and 700 models, all styles.
Page Count:
Hundreds of pages (exact number not specified, typical for factory manuals).
Manual Type:
Official Factory Service Repair Manual / Workshop Manual
Format:
Digital Download (PDF)
Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix.
Procedures:
Step-by-step repair procedures based on complete disassembly, maintenance, troubleshooting, diagnostics, electrical service.
Depth:
Complete factory-level detail suitable for both do-it-yourself enthusiasts and experienced mechanics, including detailed illustrations, photos, and diagrams.
Print Quality:
High-resolution, printable without restriction.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Engine Type:
4-stroke, SOHC, liquid-cooled, 5-valve, single cylinder
Engine Type:
4-stroke, DOHC, liquid-cooled, 5-valve, single cylinder
Fuel Delivery:
Fuel Injection (Yamaha Fuel Injection - YFI)
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended)
Fuel Tank Capacity Approx:
4.76 US gal (18 L)
Transmission Type:
Constant-mesh, automatic, V-belt (Yamaha Ultramatic®)
Drive System:
Shaft drive, On-Command® 4WD (with 2WD/4WD/4WD diff-lock modes)
Gear Reduction:
Engine braking provided by Ultramatic® system.
Clutch Type:
Automatic centrifugal clutch with CVT (Continuously Variable Transmission)
Overall Length 550:
82.1 in (2085 mm)
Overall Width 550:
45.5 in (1155 mm)
Overall Height 550:
45.2 in (1148 mm)
Overall Length 700:
82.1 in (2085 mm)
Overall Width 700:
45.5 in (1155 mm)
Overall Height 700:
45.2 in (1148 mm)
Dry Weight 550:
599 lbs (272 kg)
Dry Weight 700:
653 lbs (296 kg)
Ground Clearance:
11.8 in (300 mm)
Safety Features:
Rollover protective structure (ROPS) not standard on ATVs, emphasizes rider responsibility. Features include: sealed hydraulic disc brakes, engine braking, handlebar guards.
Active Safety:
On-Command® 4WD with differential lock for enhanced traction and control.
Passive Safety:
Heavy-duty front and rear racks for secure cargo transport, durable chassis construction.
Infotainment Features:
ATVs of this era typically do not feature complex infotainment systems. Focus is on utility and performance. Digital LCD display shows speed, odometer, trip meter, fuel level, gear indicator, and warning lights.
Driver Assistance Features:
Key technology includes the Ultramatic® transmission for consistent power delivery and engine braking, and the On-Command® 4WD system for selectable traction.
Connectivity Features:
No onboard connectivity features like Bluetooth or Wi-Fi are present.
Oil Change Interval:
Every 1000 km or 6 months (refer to manual for exact specs, typical interval).
Air Filter Cleaning:
Check and clean every 1000 km or sooner in dusty conditions.
Spark Plug Replacement:
Every 2000 km or as needed.
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher (check manual for precise viscosity and API rating).
Engine Oil Capacity:
Approx. 2.10 US qt (2.0 L) without filter change; 2.30 US qt (2.2 L) with filter change.
Gear Oil Type:
Yamalube Hypoid Gear Oil GL-5 SAE 80W-90 (or equivalent).
Coolant Type:
Permanent type antifreeze coolant (50/50 mix of ethylene glycol and distilled water).
Common Wear Items:
CVT belt wear, brake pad wear, suspension bushings, wheel bearings. Overheating can occur with heavy loads in extreme conditions if cooling system is not maintained.
Electrical System Notes:
The manual's detailed electrical troubleshooting section is invaluable for diagnosing issues with lights, charging system, ignition, and sensors.
Heritage:
Yamaha has a long-standing reputation for producing reliable and high-performance ATVs, with the Grizzly line being a cornerstone of their off-road offerings, known for its durability and capability.
Evolution 2012:
The 2012 models represent mature iterations of the Grizzly platform, benefiting from ongoing refinements in engine performance, suspension, and ergonomics. The 550 model typically shares much of the chassis and driveline architecture with the 700 but features a smaller displacement engine.
Production Location:
Typically manufactured in Japan or North America by Yamaha Motor Company.
Industry Recognition:
The Yamaha Grizzly line has consistently received praise from ATV publications and riders for its performance, durability, and off-road capabilities.
Reliability Ratings:
Generally rated highly for reliability due to Yamaha's robust engineering and build quality.
