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2012 Yamaha GRIZZLY 700 700FI 4x4 including EPS Service Manual and ATV Owners Manual-Workshop Repair

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This manual covers the 2012 Yamaha GRIZZLY 700 700FI 4x4 with Electronic Power Steering (EPS). Known for its ruggedness and capability, this utility ATV features a powerful 686cc, 4-stroke engine...
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2012 Yamaha GRIZZLY 700 700FI 4x4 including EPS Service Manual and ATV Owners Manual-Workshop Repair
This manual covers the 2012 Yamaha GRIZZLY 700 700FI 4x4 with Electronic Power Steering (EPS). Known for its ruggedness and capability, this utility ATV features a powerful 686cc, 4-stroke engine with Fuel Injection (FI), an Ultramatic® V-belt automatic transmission, and On-Command® 4WD system with a locking front differential. The inclusion of Electronic Power Steering enhances rider comfort and control, especially over challenging terrain. The Grizzly 700 is designed for demanding off-road use, offering significant towing and cargo-carrying capacity, making it a reliable choice for work and recreation. This comprehensive service manual is designed to assist owners, technicians, and mechanics in maintaining and repairing the 2012 Yamaha GRIZZLY 700 700FI 4x4 EPS. It provides detailed procedures for all major systems, including engine overhaul, transmission servicing, drivetrain maintenance, suspension adjustments, brake system repairs, and electrical system diagnostics, including the EPS. The manual includes routine maintenance schedules, troubleshooting guides for common issues, and step-by-step instructions for component disassembly and reassembly. Its searchable format, complete with diagrams and schematics, ensures efficient access to the information needed to keep the vehicle in optimal condition.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
GRIZZLY 700 4x4
Year:
2012
Model Variant:
700FI 4x4 with EPS (Electronic Power Steering)
Codes
Product Sku:
Not Specified
👋 Introduction
Market Position
Positioning:
The Yamaha Grizzly 700 FI 4x4 EPS is positioned as a premium, feature-rich utility ATV known for its ruggedness, capability, and rider comfort, particularly with the inclusion of EPS.
Competitive Analysis
Competitors:
Key competitors include Can-Am Outlander, Polaris Sportsman, and Suzuki KingQuad in the 700cc+ utility ATV segment.
Key Features Vehicle
Key Features:
Fuel Injection (FI), Electronic Power Steering (EPS), On-Command 4WD, locking front differential, independent front and rear suspension, powerful 700cc engine.
Key Features Manual
Key Features:
Comprehensive coverage, detailed procedures with pictures, exploded parts diagrams, troubleshooting guides, electrical schematics, model-specific accuracy, searchable and bookmarked PDF format.
📋 Manual Details
Coverage Areas
Primary Coverage:
2012 Yamaha GRIZZLY 700 700FI 4x4 EPS
Secondary Coverage:
Potentially other closely related Yamaha Grizzly 700 models within the same generation, with supplemental manuals included for model year variations.
Page Count
Service Manual Pages:
Not Specified (typically 500+ pages for comprehensive service manuals)
Owner Manual Pages:
Not Specified (typically 100-200 pages for owner's manuals)
Manual Type
Primary Manual:
Service Manual / Workshop Repair Manual
Secondary Manual:
Owner's Maintenance Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, top-end rebuild, bottom-end rebuild, valve adjustment, fuel injection system, ignition system, cooling system, lubrication system.
Transmission:
Automatic transmission (CVT), drive clutch, driven clutch, belt replacement, gearcase overhaul, differential.
Drivetrain:
4WD system, front differential, rear differential, drive shafts, axles, CV joints, universal joints.
Suspension:
Front and rear suspension, shock absorbers, springs, control arms, bushings, wheel bearings.
Brakes:
Front and rear brake system, hydraulic lines, calipers, master cylinders, brake pads, brake discs, parking brake.
Steering:
Steering column, tie rods, steering knuckle, Electronic Power Steering (EPS) system components and diagnostics.
Electrical:
Wiring diagrams, lighting system, starting system, charging system, battery, fuses, relays, ECU, sensors, diagnostic codes.
Bodywork Chassis:
Frame inspection, plastic body panels, seat, racks, fenders, plastics.
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, belt inspection.
Troubleshooting:
Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides, electrical troubleshooting charts.
Repair:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Diagnostics:
EFI system diagnostics, EPS system diagnostics, fault code interpretation, sensor testing.
Rebuilds:
Engine rebuild, transmission rebuild, differential rebuild, carburetor cleaning/rebuilding (if applicable to other models or older versions).
Technical Depth
Depth:
Comprehensive: From basic owner-level maintenance to advanced engine and transmission rebuilds, including electrical diagnostics and EPS system troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Keyword searchable (Ctrl+F enabled)
Bookmarking:
Bookmarked for easy navigation
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, liquid-cooled, DOHC, 5-valve, single cylinder
Displacement:
686cc
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2 : 1
Performance
Horsepower:
Not Specified (typically around 45-50 HP)
Torque:
Not Specified (typically around 40-45 lb-ft)
Fuel System
Fuel Delivery:
Mikuni 44mm throttle body, EFI (Electronic Fuel Injection)
Fuel Type:
Unleaded gasoline, regular (87 octane)
Ignition
Ignition System:
TCI (Transistor Controlled Ignition) with electronic advance
Lubrication
Oil Type:
Yamalube 4-stroke oil (refer to owner's manual for specific viscosity, e.g., 10W-40 or 20W-50)
Cooling System
Cooling Medium:
Liquid cooling, antifreeze/coolant mixture (50/50 ethylene glycol and distilled water)
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic® V-belt automatic transmission with engine braking system
Drive System:
Yamaha On-Command® 3-way locking differential; selectable 2WD/4WD with push-button control, 4WD with center differential lock.
Features
Features:
Constant engine braking, smooth engagement, durable belt drive, high and low range for forward gears.
Fluid Specifications
Gearcase Oil Type:
Yamalube Gear Oil (refer to owner's manual for specific grade, e.g., SAE 80 hypoid gear oil)
Fluid Capacities
Engine Oil Capacity:
Not Specified (typically around 2.0-2.5 liters with filter change)
Gearcase Oil Capacity:
Not Specified (typically around 0.3-0.4 liters)
📐 Dimensions
Exterior
Overall Length:
2,130 mm (83.9 in)
Overall Width:
1,180 mm (46.5 in)
Overall Height:
1,265 mm (49.8 in)
Wheelbase:
1,295 mm (51.0 in)
Ground Clearance:
275 mm (10.8 in)
Cargo
Front Rack Capacity:
45 kg (99 lb)
Rear Rack Capacity:
85 kg (187 lb)
Weights
Curb Weight:
279 kg (615 lbs) - including standard equipment and all necessary operating consumables
Towing Capacity:
Not Specified (typically 600 kg / 1322 lbs for similar models)
Payload Capacity:
Not Specified (typically around 200-250 kg including rider and cargo)
🛡️ Safety Features
Ratings
Safety Certifications:
Not Applicable (ATVs are not rated by NHTSA or IIHS in the same way cars are. Adheres to relevant industry safety standards for ATVs.)
Active Features
Active Safety:
Engine braking system, 4WD with locking differential for enhanced traction, stable chassis design.
Passive Features
Passive Safety:
Rollover protective structure (ROPS) is not standard on ATVs. Emphasis on operator training and safe riding practices, as detailed in the owner's manual.
Warnings
Key Safety Advice:
Always wear a helmet and protective riding gear. Read and understand the owner's manual before operating. Never operate under the influence of alcohol or drugs. Understand your machine and terrain.
💡 Technology Features
Infotainment
Infotainment System:
No traditional infotainment system. Features a digital LCD display for speed, odometer, trip meters, fuel level, gear indicator, clock, and diagnostic warning lights.
Driver Assistance
Driver Assistance:
Electronic Power Steering (EPS) for reduced steering effort and improved handling over rough terrain. Automatic CVT transmission provides ease of operation.
Connectivity
Connectivity:
No integrated connectivity features such as Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first (Refer to owner's manual for exact interval).
Air Filter Cleaning:
Every 1,000 km (600 miles) or 6 months; replace as needed.
Spark Plug Replacement:
Every 1,000 km (600 miles) or 6 months; inspect more frequently.
Brake Fluid Flush:
Every 2 years or as needed.
Cvt Belt Inspection:
Every 1,000 km (600 miles); replace as needed based on wear.
Fluid Specifications
Coolant Type:
Yamaha Super Coolant or equivalent (50/50 mix of ethylene glycol and distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Issues:
While generally reliable, some common reported issues for this generation of Grizzly 700 can include occasional CDI/ECU failures, minor electrical gremlins, and wear on wheel bearings/CV boots with heavy use. The service manual will provide diagnostic procedures for all systems.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation for building reliable, high-performance, and innovative powersports vehicles, including a pioneering history in the ATV market with models like the original 'Tri-Z' and 'Banshee'.
Model Evolution
Evolution:
The Grizzly line, introduced in the late 1990s, has evolved significantly, with the 700cc model representing a major step forward in performance, technology (EFI, EPS), and comfort. The 2012 model year builds upon previous iterations with refinements and the integration of EPS as a key feature.
Production
Production Location:
Primarily manufactured by Yamaha Motor Corporation, likely in their Japanese facilities or potentially in their US assembly plants.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2012 model may not be readily available, the Yamaha Grizzly line has consistently been praised by ATV enthusiasts and industry publications for its performance, reliability, and off-road capability. It is often cited as a benchmark in the utility ATV category.
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