Yamaha Grizzly 700 ATV 2006-2012 Full Service & Repair Manual

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Mots clés: 2006 2007 2008 2009 2010 2011 2012 ATV Grizzly 700 Grizzly Models Powersports Yamaha

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Description

The Grizzly 700 is a high-performance utility all-terrain vehicle (ATV) designed for off-road enthusiasts, hunters, farmers, and recreational riders. Produced from 2006 through 2012, it stands out with its powerful 686cc liquid-cooled engine, industry-exclusive Ultramatic® automatic transmission featuring effective engine braking, and the On-Command® push-button 4WD system with a limited-slip front differential. Renowned reliability and engineering excellence are key differentiators, making the Grizzly 700 a robust and capable machine for demanding tasks and challenging terrains. This comprehensive service and repair manual provides detailed guidance for maintaining, troubleshooting, and repairing your Grizzly 700. Covering all aspects from preventative maintenance and fluid specifications to in-depth engine and transmission repair, electrical system diagnostics, and chassis component servicing, this manual is an essential resource. It includes high-resolution images, diagrams, and schematics, along with searchable text, empowering owners and technicians to ensure optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Grizzly 700

Product Type:

Service & Repair Manual

Product Format:

PDF Download

Codes

Model Years Covered:

2006, 2007, 2008, 2009, 2010, 2011, 2012

Chassis Codes:

Refer to specific model year sections for detailed chassis identification.

Engine Codes:

Refer to specific model year sections for detailed engine identification.

👋 Introduction

Market Position

Vehicle Segment:

High-performance utility ATV.

Target Audience:

Off-road enthusiasts, hunters, farmers, recreational riders requiring a robust and capable ATV.

Competitive Analysis

Key Competitors:

Honda Foreman/Rancher, Kawasaki Brute Force, Polaris Sportsman, Arctic Cat TRV.

Differentiators:

Yamaha's renowned reliability, powerful engine, advanced Ultramatic® transmission, and excellent 4WD system (On-Command®).

Key Features

Vehicle Highlight 1:

Powerful 686cc liquid-cooled SOHC engine.

Vehicle Highlight 2:

Industry-exclusive Ultramatic® automatic transmission with engine braking.

Vehicle Highlight 3:

On-Command® push-button C/D 4WD system with limited-slip front differential.

Manual Value Proposition

Value Proposition:

Empowers owners and technicians with the knowledge to maintain, repair, and optimize the Yamaha Grizzly 700 for peak performance and longevity.

📋 Manual Details

Coverage Areas

Comprehensive Coverage:

Full service, repair, maintenance, troubleshooting, and diagnostics.

Page Count

Estimated Page Count:

Over 500 pages (typical for this vehicle class and scope).

Manual Type

Manual Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Digital Format:

PDF (Portable Document Format)

📖 Manual Coverage

Systems Covered

Engine:

Internal engine components, cylinder head, pistons, crankshaft, camshafts, lubrication system, cooling system, fuel injection system, ignition system, starting system, emission controls.

Transmission:

Automatic transmission (CVT), final drive, clutch system, gearbox components, shifting mechanisms, lubrication.

Chassis And Frame:

Frame inspection, suspension components (front and rear A-arms, shocks, linkages), steering system, wheel bearings, drive shafts, differentials (front and rear).

Brakes:

Hydraulic brake system, master cylinder, brake calipers, brake pads, brake discs, brake lines, parking brake.

Electrical System:

Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, ignition system, CDI unit, sensors, wiring diagrams, fuses, relays, instrumentation.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel injectors, throttle body, fuel pressure regulator, evaporative emission control (EVAP) system.

Body And Trim:

Body panels, fenders, racks, seat, handlebars, lighting assemblies, plastics, decals.

Cooling System:

Radiator, cooling fan, water pump, coolant hoses, thermostat, coolant specifications.

Procedures Included

Preventative Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, fluid level checks, spark plug replacement, valve clearance adjustment, belt inspection.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides, identification of common problems and their solutions.

Engine Repair:

Engine disassembly and reassembly, piston ring replacement, valve seat grinding, cylinder honing, bearing replacement, seal and gasket replacement.

Transmission Repair:

CVT belt inspection and replacement, clutch servicing, gearbox disassembly and reassembly, final drive servicing.

Brake System Repair:

Brake pad and disc replacement, caliper overhaul, master cylinder replacement, brake fluid bleeding and replacement.

Electrical Diagnostics And Repair:

Wiring harness inspection, component testing (stator, CDI, sensors), battery testing, starter motor testing, troubleshooting electrical faults using wiring diagrams.

Suspension And Steering Repair:

Shock absorber replacement, A-arm bushing replacement, steering linkage adjustment and repair, wheel alignment procedures.

Fuel System Service:

Fuel injector cleaning and replacement, throttle body cleaning, fuel pump testing, fuel filter replacement.

Technical Depth

Depth:

Comprehensive, covering all aspects from basic fluid changes to complete engine and transmission rebuilds. Includes detailed specifications, torque values, and diagnostic procedures.

📊 Manual Specifications

File Format

File Format:

Print Quality

Searchability:

Searchable text for quick information retrieval.

Image Quality:

High-resolution images, diagrams, and schematics for clarity.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Features

Licensing:

No extra fees, no expiry dates.

Accessibility:

Instant download to computer, tablet, or other compatible devices.

⚙️ Engine Specifications

Primary Engine

Engine Type:

686cc liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder

Bore X Stroke:

100.0 mm x 83.2 mm (typical for this engine configuration)

Compression Ratio:

9.2:1 (typical)

Fuel Induction:

Mikuni 44mm throttle body with sub-throttle system and EFI (Electronic Fuel Injection)

Performance

Horsepower Estimated:

Approx. 45-50 HP (at crank, varies by specific model year and tuning)

Torque Estimated:

Approx. 40-45 lb-ft (at crank, varies by specific model year and tuning)

Fuel System

Fuel Type:

Unleaded gasoline, 87 octane or higher recommended.

Fuel Tank Capacity:

4.2 US gal (16 L)

Ignition

Ignition System:

DC-CDI (Digital Capacitor Discharge Ignition)

Cooling System

Cooling Method:

Liquid-cooled

Lubrication

Lubrication System:

Wet sump with oil cooler.

🔧 Transmission

Standard

Transmission Type:

Yamaha Ultramatic® V-belt automatic transmission with engine braking.

Drive System:

On-Command® 4WD (2WD/4WD push-button control) with limited-slip front differential.

Final Drive:

Shaft drive (front and rear).

Features

Engine Braking:

Integral component of the Ultramatic® transmission for downhill control.

Gear Reduction:

High and low range within the CVT system.

📐 Dimensions

Exterior

Overall Length:

Approx. 82.7 inches (2100 mm)

Overall Width:

Approx. 45.5 inches (1155 mm)

Overall Height:

Approx. 49.2 inches (1250 mm)

Wheelbase:

Approx. 50.4 inches (1280 mm)

Ground Clearance:

Approx. 10.8 inches (275 mm)

Cargo

Front Rack Capacity:

99 lbs (45 kg)

Rear Rack Capacity:

198 lbs (90 kg)

Weights

Dry Weight:

Approx. 661 lbs (300 kg)

Towing Capacity:

1322 lbs (600 kg)

اثقل Capacity:

100 lbs (45 kg)

Wheels And Tires

Front Tire Size:

AT25x8-12

Rear Tire Size:

AT25x10-12

Front Wheel Size:

12 x 7.0

Rear Wheel Size:

12 x 8.5

Bolt Pattern:

4/110mm (typical for Yamaha ATVs of this era)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Designed to meet ANSI standards for recreational off-highway vehicles.

Active Features

Engine Braking:

Provides control on descents.

4Wd System:

Enhances traction and control in various terrains.

Passive Features

Chassis Design:

Durable steel frame for stability and protection.

Ergonomics:

Designed for rider comfort and control.

Lighting:

Dual 30W halogen headlights, 8W halogen taillight.

💡 Technology Features

Infotainment

Infotainment System:

Basic instrumentation including speedometer, odometer, trip meter, hour meter, 4WD indicator, fuel gauge, and warning lights. No complex infotainment system.

Driver Assistance

Driver Assistance Features:

Yamaha Ultramatic® transmission with effective engine braking serves as a primary driver assistance feature for controlled descents.

Connectivity

Connectivity Options:

N/A. Primarily a mechanical and electrical system, not designed for external connectivity.

Engine Management

Efi System:

Advanced Electronic Fuel Injection (EFI) for optimal fuel delivery, performance, and emissions across various altitudes and temperatures.

Ignition Timing:

Electronically controlled ignition timing for efficient combustion.

🔧 Maintenance

Service Intervals

Initial Service:

First service recommended at 60 miles or 1 month, whichever comes first (engine break-in service).

Engine Oil Change:

Every 2,500 miles or 6 months, whichever comes first (refer to manual for specific recommendations after break-in).

Air Filter Cleaning:

Inspect and clean every 600 miles or 3 months; replace as needed.

Spark Plug Replacement:

Every 2,500 miles or 6 months.

Valve Clearance Adjustment:

Check every 2,500 miles or 6 months.

Fluid Specifications

Engine Oil:

Yamalube 4 (10W-40) or equivalent SAE 10W-40 API service SG type or higher.

Engine Oil Capacity:

1.77 US qt (1.68 L) without oil filter change; 1.91 US qt (1.81 L) with oil filter change.

Coolant:

Yamaha-specific liquid cooled engine coolant, or equivalent mixture of 50% ethylene glycol and 50% distilled water.

Transmission Oil:

Yamaha 4-stroke oil (or equivalent SAE 10W-40 API service SG type or higher).

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Issues:

CVT belt wear (regular inspection and replacement is crucial), occasional electrical connector issues, fuel pump concerns (check fuel pressure), potential for wheel bearing wear with heavy use.

Preventative Measures:

Adhering to the service schedule, keeping air filter clean, proper maintenance of the CVT system, and regular inspection of all components are key to preventing common issues.

📚 Vehicle History

Brand Heritage

Brand History:

Yamaha Motor Corporation is a Japanese multinational corporation known for its broad range of products, including motorcycles, marine products, and powersports vehicles. Yamaha has a long-standing reputation for engineering excellence and reliability.

Model Evolution

Grizzly Lineage:

The Grizzly series has been a cornerstone of Yamaha's ATV lineup, known for its ruggedness and capability. The 700 model represented a significant step forward with its fuel-injected engine and advanced transmission.

Production

Production Period:

The first generation Grizzly 700 was introduced in 2006 and continued with updates through 2012, before receiving further revisions in subsequent model years.

Manufacturing Location:

Primarily manufactured in Japan and the United States.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

The Yamaha Grizzly 700 has consistently been recognized for its class-leading performance, reliability, and advanced features in Powersports industry reviews and comparisons.

Ratings

Reliability Reputation:

Yamaha ATVs, including the Grizzly, are highly regarded for their durability and long-term reliability, a testament to Yamaha's engineering and build quality.

Certifications

Certification:

Meets applicable EPA emissions requirements for its model year.