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2009 Yamaha MAJESTY Motorcycle Service Repair Manual

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Basic Information Identification Make: Yamaha Model: Majesty Year: 2009 Product Name: 2009 Yamaha MAJESTY Motorcycle Service Repair Manual Introduction Market Position Vehicle Segment: Maxi-scooter, Urban Commuter, Touring Scooter Yamaha Positioning:...
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2009 Yamaha MAJESTY Motorcycle Service Repair Manual
Basic Information
Identification
Make: Yamaha
Model: Majesty
Year: 2009
Product Name: 2009 Yamaha MAJESTY Motorcycle Service Repair Manual
Introduction
Market Position
Vehicle Segment: Maxi-scooter, Urban Commuter, Touring Scooter
Yamaha Positioning: The Majesty line represents Yamaha's offering of comfortable, practical, and powerful scooters designed for both city commuting and longer-distance touring.
Competitive Analysis
Competitors 2009: Honda Silver Wing, Suzuki Burgman, Kymco Downtown, Piaggio MP3 (though different configuration)
Key Features
Scooter Features: Comfortable riding position, ample underseat storage, weather protection, fuel efficiency, automatic transmission (CVT).
Manual Value Proposition
Dealership Equivalent: This manual provides the same in-depth technical information and procedures used by authorized Yamaha dealerships for all service and repair operations.
Manual Details
Coverage Areas
Coverage Type: Comprehensive Service and Repair
Target Audience: Yamaha Dealership Technicians, Professional Mechanics, Skilled DIY Enthusiasts
Page Count
Estimated Page Count: Approximately 350-450 pages (typical for this model/year)
Manual Type
Manual Type: Service Repair Manual
Language
Language: English
Format
Format: Digital (likely PDF)
Manual Coverage
Systems Covered
Engine: Complete disassembly, assembly, inspection, troubleshooting, repair of all engine components.
Fuel System: Fuel injection system, fuel pump, injectors, throttle body, fuel tank, lines, and filters.
Cooling System: Radiator, fan, thermostat, water pump, coolant flow, hoses, and troubleshooting.
Transmission Drive Train: CVT system, drive belt, variator, clutch, final drive gear unit, bearings, and seals.
Electrical System: Ignition system, starting system, charging system (stator, regulator/rectifier), battery, lighting, horn, instrument cluster, sensors.
Brakes: Hydraulic brake systems (front and rear), brake calipers, master cylinders, brake lines, brake pads, rotors, fluid replacement, bleeding procedures.
Suspension Steering: Front telescopic forks (disassembly, seals, oil replacement), rear shock absorber, swingarm, bearings, steering head bearings.
Chassis Frame: Frame inspection, welding integrity, body panel removal/installation, seat, storage compartment.
Wheels Tires: Wheel bearings, tire inspection, replacement, mounting, balancing.
Diagnostic Troubleshooting: Extensive troubleshooting charts, symptom-based diagnostics, error code interpretation (if applicable).
Procedures Included
Scheduled Maintenance: Oil changes, filter replacements, spark plug replacement, air filter service, brake fluid flush, coolant flush, drive belt inspection/replacement.
Engine Repair: Piston, cylinder, crankshaft, valve adjustments, camshafts, gaskets, seals, lubrication system.
Transmission Overhaul: CVT clutch assembly, variator assembly, drive belt replacement, gear oil change.
Electrical Diagnostics: Wiring diagrams, component testing, charging system troubleshooting, ignition system fault finding.
Brake System Service: Pad replacement, caliper service, master cylinder rebuild, brake line replacement, bleeding.
Suspension Fork Rebuild: Front fork seal replacement, fork oil change, spring inspection.
Bodywork Refinishing: Panel removal and installation, fairing repair, trim replacement.
Troubleshooting Guides: Detailed step-by-step troubleshooting for common and uncommon issues.
Technical Depth
Depth Of Coverage: Factory-level repair and maintenance procedures, including complete disassembly and reassembly of all major components.
Diagnostic Capabilities: Includes diagnostic procedures, component testing, and interpretation of diagnostic information.
Specifications Data: Provides all critical torque specifications, clearances, fluid capacities, and wear limits.
Manual Specifications
File Format
File Format: PDF
Searchability: Likely text-searchable PDF for easy information retrieval.
Print Quality
Print Quality: High-resolution images and diagrams suitable for printing.
Binding Type
Binding Type: N/A (Digital Format)
Paper Type
Paper Type: N/A (Digital Format)
Engine Specifications
Primary Engine
Engine Type: 4-stroke, Liquid-cooled, DOHC, 4-valve
Engine Code: Likely an 'N' series engine, specific code like N514E or similar (verify specific Yamaha designation for 2009 Majesty)
Displacement: 400cc (approximate, common for Majesty models)
Bore X Stroke: Specifics will be in the manual, e.g., 70.0 mm x 52.0 mm
Compression Ratio: Typical around 9.0:1 to 10.0:1
Performance
Horsepower: Estimated 25-30 HP (actual figures vary by market and tuning)
Torque: Specific figures will be in the manual.
Fuel System
Fuel Delivery: Fuel Injection (FI)
Fuel Type: Unleaded gasoline
Fuel Tank Capacity: Approximately 12-14 Liters
Transmission
Standard
Transmission Type: Automatic Continuously Variable Transmission (CVT)
Drive Type: Belt Drive (CVT)
Final Drive: Gear Drive
Features
Cvtservice: Manual covers variator, clutch, drive belt inspection, replacement, and related components.
Dimensions
Exterior
Overall Length: Specifics will be in the manual, typically around 2,100-2,200 mm
Overall Width: Specifics will be in the manual, typically around 750-800 mm
Overall Height: Specifics will be in the manual, typically around 1,350-1,450 mm
Wheelbase: Specifics will be in the manual, typically around 1,500-1,550 mm
Weights
Dry Weight: Around 180-200 kg (specifics in manual)
Curb Weight: Likely slightly higher than dry weight, includes all fluids.
Safety Features
Ratings
Safety Features: ABS (may be optional on some models/trims), integrated braking systems (linking front and rear brakes).
Active Features
Active Safety: Disc brakes (front and rear), responsive handling, good lighting.
Passive Features
Passive Safety: Sturdy frame, rider ergonomics for control.
Technology Features
Infotainment
Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, clock, indicator lights.
Driver Assistance
ABS: Available as an option on some 2009 models, significantly enhancing braking safety.
Connectivity
Connectivity Features: None typical for this era of scooter beyond basic electrical systems.
Maintenance
Service Intervals
Engine Oil Change: Typically every 3,000-5,000 km or 6 months, whichever comes first (refer to manual for precise interval).
Air Filter Service: Inspect every 5,000 km, replace as needed.
Spark Plug Replacement: Typically at 10,000-20,000 km (check manual for specific plug type and interval).
Drive Belt Inspection: Inspect at 10,000 km, replace around 20,000 km or if wear is evident.
Brake Fluid Flush: Every 2 years, or as per manual recommendation.
Fluid Specifications
Engine Oil Type: Yamalube (or equivalent API SG, JASO MA/MA2) SAE 10W-40 or 20W-50 (confirm viscosity based on ambient temperature from manual).
Engine Oil Capacity: Approx. 1.6-1.8 Liters with filter change (refer to manual for exact capacity).
Coolant Type: Yamaha's recommended permanent antifreeze coolant (ethylene glycol based).
Brake Fluid Type: DOT 4 Hydraulic Brake Fluid.
Final Drive Oil Type: Yamalube Gear Oil (or equivalent SAE 80 hypoid gear oil) (confirm capacity in manual).
Known Issues
Common Wear Items: Drive belt wear, variator/clutch wear, fork seal leaks, brake pad wear, suspension components.
Potential Electrical Issues: Regulator/rectifier failure, battery issues due to age (standard for many vehicles of this era).
Vehicle History
Brand Heritage
Yamaha Legacy: Yamaha has a long history of producing high-quality motorcycles, known for innovation, performance, and reliability across various segments.
Model Evolution
Majesty Lineage: The Majesty line has evolved over the years, typically featuring larger displacement engines and enhanced touring capabilities compared to smaller scooters. The 400cc class became a staple for comfortable, long-distance urban and inter-urban travel.
Production
Manufacturing Origin: Likely assembled in Japan or other Yamaha global production facilities.
Awards & Recognition
Recognitions
Awards Certifications: No specific awards listed for this manual, but it is an official Yamaha dealership service manual, signifying industry-standard quality and accuracy.
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