Historical Context:
The Yamaha MX100 was a popular, lightweight motocross bike in the early 1980s, known for its nimble handling and accessible performance, often a stepping stone for junior riders or a fun playbike for experienced riders.
Target Audience:
Owners, mechanics, and enthusiasts of the Yamaha MX100 (1981-1983) seeking to identify, source, and replace parts.
Competitors Era:
Honda CR100, Suzuki RM100, Kawasaki KX100 (though model designations varied slightly across manufacturers and years).
Manual Benefit 1:
Facilitates accurate part identification via illustrated exploded diagrams.
Manual Benefit 2:
Provides essential OEM part numbers for ordering.
Manual Benefit 3:
Enables DIY repair and maintenance planning, potentially saving costs.
Manual Benefit 4:
Clear, easy-to-follow format suitable for various skill levels.
Manual Benefit 5:
Instant digital access without shipping fees.
Years Covered:
1981, 1982, 1983
Model Variants Covered:
All variants of the Yamaha MX100 produced between 1981 and 1983.
Regions Covered:
Global (based on general parts cataloging principles, though specific regional part variations are unlikely for this era of off-road motorcycle).
Estimated Page Count:
Typically 100-200 pages for this era of motorcycle parts catalog, but not explicitly stated in product info.
Manual Type:
OEM Parts Manual / Parts Catalog
Compatibility:
All PC & MAC Computers
Download Access:
Instant download after payment
Engine Components:
Cylinder, piston, crankshaft, connecting rod, carburetor, ignition system, exhaust system, cooling system (air-cooled).
Transmission Components:
Gearbox internals, clutch assembly, shift drum and forks, drive sprockets.
Chassis Components:
Frame, subframe, swingarm, linkage, fasteners.
Suspension Components:
Front forks (internal components, seals, springs), rear shock absorber, linkage bearings.
Braking Components:
Front and rear brake drums, brake shoes, brake levers, cables, linkage.
Electrical Components:
Lighting system (headlight, taillight, indicators if applicable), ignition coil, magneto, wiring harness, switches.
Bodywork And Controls:
Fuel tank, seat, fenders, handlebars, grips, footpegs, control cables (throttle, clutch), levers.
Disassembly Guidance:
Implied through exploded diagrams, aiding in part identification during disassembly.
Repair Guidance:
Implied through exploded diagrams, facilitating the sourcing of correct replacement parts for repairs.
Assembly Guidance:
Implied through exploded diagrams, assisting in the correct reassembly of components.
Parts Identification:
Primary function: accurate identification of all individual parts via diagrams and part numbers.
Depth Level:
Component-level detailing for parts procurement and identification. Does not include diagnostic procedures or torque specifications.
Diagrams:
Exploded parts diagrams for each system.
Part Number Listing:
Comprehensive listing of OEM part numbers for all components.
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable if the PDF was generated from a digital source or scanned with OCR, but not guaranteed from all scanned manuals.
Print On Demand:
Yes, user can print any page as needed.
Digital Quality:
Assumed to be clear enough for part identification and printing.
Binding:
N/A (Digital PDF)
Engine Type:
2-stroke, single-cylinder, air-cooled
Displacement:
Approximately 98cc (exact specification may vary slightly by year, but this is typical for the MX100 designation).
Bore X Stroke:
Typical for this class: around 52mm x 45.8mm, but the manual would confirm exact dimensions.
Carburetor Type:
Likely a single Mikuni VM series carburetor, e.g., VM24SS or similar.
Horsepower Estimate:
Around 15-18 HP, depending on tuning and specific model year.
Torque Estimate:
Not typically quoted for this class of bike, but functional for its purpose.
Fuel Type:
Unleaded gasoline mixed with 2-stroke engine oil (premix).
Fuel Tank Capacity:
Typically around 5-6 liters (1.3-1.6 US gallons).
Ignition Type:
CDI (Capacitor Discharge Ignition), likely magneto-assisted.
Transmission Type:
Manual, 6-speed constant mesh
Gear Ratios:
Specific ratios would be detailed in the manual, but typical for motocross is a close-ratio setup for performance.
Optional Transmissions:
None. Only the standard 6-speed manual was offered.
Clutch Type:
Wet, multi-plate, cable-actuated
Overall Length:
Around 1800-1900 mm (71-75 inches).
Overall Width:
Around 750-850 mm (30-33 inches) at handlebars.
Overall Height:
Around 1050-1150 mm (41-45 inches) at seat.
Dry Weight:
Approximately 75-85 kg (165-187 lbs).
Curb Weight:
Not typically quoted, but would be slightly higher than dry weight with fluids.
Wheelbase:
Around 1260-1280 mm (49.6-50.4 inches).
Ground Clearance:
Typically 300 mm (11.8 inches) or more.
Safety Ratings:
N/A - Motorcycles are not subjected to automotive crash safety ratings (like NCAP or IIHS). Safety is inherent in rider control and vehicle design for off-road use.
Active Safety:
Responsive braking system (drum brakes), agile handling characteristics, knobby tires for traction.
Passive Safety:
Durable frame, impact-absorbing handlebars, designed for off-road conditions where rider skill is paramount.
Infotainment Systems:
N/A - This is a motocross bike from the early 1980s; no electronic infotainment systems were present.
Driver Assistance Features:
N/A - No electronic driver assistance features.
Connectivity Features:
N/A - No connectivity features.
Lighting System:
Basic 12V lighting system including a headlight and taillight, powered by the engine's electrical system (likely magneto).
Oil Change Interval:
Not applicable for gearbox oil change in a 2-stroke. Gearbox oil should be checked and changed periodically (e.g., every 10-20 riding hours or annually).
Spark Plug Replacement:
Regular checks and replacement based on usage and condition, typically every 20-40 riding hours.
Air Filter Cleaning:
Frequent cleaning and oiling (if foam filter) is critical, often after every few rides depending on conditions.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment are essential, typically checked before every ride.
Gearbox Oil Type:
Yamaha recommends specific 2-stroke gear oil (e.g., Yamalube Gear Oil, SAE 80 or 10W-30).
2 Stroke Oil Mix Ratio:
Typically 20:1 or 25:1 (fuel to oil) for premix, depending on oil quality and manufacturer recommendation. Manual would confirm exact ratio.
Brake Fluid Type:
Drum brakes do not use hydraulic fluid; cable lubrication may be required.
Common Wear Items:
Clutch plates, brake shoes, wheel bearings, swingarm/linkage bearings, fork seals, piston rings, and exhaust packing are common wear items.
Carburetor Tuning:
Carburetors can be sensitive to altitude, temperature, and wear, requiring periodic adjustment or cleaning for optimal performance.
Ignition System Reliability:
Early CDI systems could sometimes develop issues, though Yamaha generally had reliable electrical components.
Yamaha Motorcycle History:
Yamaha Motor Company, founded in 1955, has a rich history in motorcycle manufacturing, spanning from road bikes to high-performance off-road machines. They are renowned for innovation and racing success.
Mx Series Evolution:
The MX series was Yamaha's line of competitive motocross bikes. The MX100 represented Yamaha's offering in the highly competitive 100cc class, a crucial segment for developing motocross talent.
Production Years:
The MX100 was produced in the early 1980s, with the specific model years of 1981-1983 covered by this manual.
Manufacturing Location:
Likely Japan, as was typical for Yamaha's performance motorcycles of this era.
Motocross Class Performance:
While specific awards for the MX100 might not be documented publicly in a consumer sense, Yamaha's motocross division historically achieved significant success in racing across various classes during this era, validating the performance of their engineering.
Reliability Ratings:
Yamaha's 2-stroke off-road bikes from this period were generally regarded as robust and reliable for their intended use, provided proper maintenance.
Emission Certifications:
N/A - Motorcycles of this era were not subject to the stringent emissions certifications required today.