Yamaha RAPTOR 125 ATV Digital Workshop Repair Manual 2011-2012

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The Yamaha Raptor 125 is a sport All-Terrain Vehicle (ATV) designed for recreational use, produced for the 2011 and 2012 model years. Building on a legacy in ATV manufacturing, the...

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Mots clés: 2011 2012 ATV Powersports RAPTOR 125 Raptor Models Yamaha

Variantes de produits

Description

The Yamaha Raptor 125 is a sport All-Terrain Vehicle (ATV) designed for recreational use, produced for the 2011 and 2012 model years. Building on a legacy in ATV manufacturing, the Raptor 125 offers an accessible entry into the renowned Raptor family, catering to younger riders and those new to the sport ATV segment. It combines a capable 124cc air-cooled engine with a 5-speed manual transmission and reverse, providing a solid foundation for off-road enjoyment. The commitment to engineering quality ensures reliable performance, making the Raptor 125 a popular choice for its intended demographic. This comprehensive workshop repair manual provides detailed information essential for the maintenance and repair of your Yamaha Raptor 125 ATV. It covers all repair procedures from A-Z, including in-depth diagnostic, maintenance, rebuild, refurbishment, and restoration guidance. Professional technicians and DIY enthusiasts will find detailed instructions for all major systems, such as the engine, transmission, brakes, suspension, and electrical components. The manual also includes essential technical specifications, wiring diagrams, and torque values, empowering users to perform all necessary upkeep and repairs efficiently and effectively.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Raptor 125

Vehicle Type:

ATV (All-Terrain Vehicle)

Production Years Covered:

2011, 2012

Product Name:

Yamaha RAPTOR 125 ATV Digital Workshop Repair Manual 2011-2012

👋 Introduction

Market Position

Vehicle Segment:

Entry-level to mid-range sport ATV for recreational use.

Target Demographic:

Younger riders, recreational riders, those new to sport ATVs.

Competitive Analysis

Key Competitors:

Honda TRX250X/EX, Suzuki LT-Z250, Kawasaki KFX250 (models of similar displacement and performance).

Key Features

Manual Benefit 1:

Save Big On Service & Repair Costs

Manual Benefit 2:

Empowers users with professional-level knowledge

Manual Benefit 3:

No replacement needed due to wear and tear (digital format)

Manual Benefit 4:

Easy to use, no advanced computer skills required

📋 Manual Details

Coverage Areas

All Repair Procedures:

Diagnostic Procedures:

Detailed

Maintenance Procedures:

Comprehensive

Rebuild Procedures:

Included

Refurbishment Procedures:

Included

Restoration Procedures:

Included

Page Count

Estimated Page Count:

N/A (Digital format, comprehensive content)

Manual Type

Manual Category:

Workshop Repair Manual

Intended Audience:

Professional Technicians and Mechanics, DIY Enthusiasts

Language

Language:

English

Format

Digital Format:

Digital Download

Viewing Requirements:

Microsoft Windows (95 to 7), Mac Computers

Printability:

Printable

Searchability:

Likely searchable within the digital reader

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, tuning, diagnostics, lubrication system, cooling system, fuel system, ignition system, exhaust system, emissions control.

Transmission:

Clutch assembly, gearbox, shift mechanism, lubrication, adjustment, overhaul.

Drivetrain:

Drive shafts, differentials, final drive, chain/belt drive (if applicable), bearing checks.

Suspension:

Front and rear suspension components, shock absorbers, A-arms, ball joints, bushings, steering linkage, alignment specifications.

Brakes:

Hydraulic system, calipers, master cylinder, brake lines, pads, rotors, bleeding procedures, adjustment.

Electrical System:

Battery, charging system, ignition system, lighting, starter motor, wiring diagrams, troubleshooting, sensors, ECUs.

Fuel System:

Fuel tank, fuel pump, fuel filter, carburetor/fuel injection system, fuel lines, pressure testing.

Cooling System:

Radiator, coolant, water pump, thermostat, hoses, fan (if applicable).

Chassis And Frame:

Frame inspection, welds, component mounting, reinforcement.

Body And Trim:

Body panels, plastics, seats, handlebars, fenders, lighting fixtures, fasteners.

Wheels And Tires:

Tire specifications, inflation pressures, wheel torque specifications, bearing maintenance.

Procedures Included

Regular Maintenance:

Oil changes, filter replacements, lubrication points, chain/belt adjustments, tire pressure checks, spark plug replacement.

Troubleshooting:

System-by-system diagnostics, symptom-based troubleshooting guides, fault code interpretation (if applicable).

Component Removal And Installation:

Detailed step-by-step instructions for all major and minor components.

Rebuilding And Overhauling:

Engine internal component rebuilding, transmission overhauls, suspension component rebuilds.

Adjustments:

Carburetor/throttle body synchronization, valve clearance adjustment, brake lever free play, chain tension.

Lubrication:

Specific lubrication points, type of lubricant, frequency.

Wiring Diagrams:

Comprehensive electrical system schematics.

Torque Specifications:

Crucial torque values for engine, chassis, and suspension fasteners.

Technical Depth

Depth Of Coverage:

Extremely High - from basic checks to complete engine and transmission rebuilds.

Diagnostic Capability:

Professional level diagnostics, enabling identification of complex issues.

Repair Complexity:

Covers simple maintenance to complex mechanical and electrical repairs.

Manual Completeness

Scope:

Complete, covering all aspects from basic checks to full overhauls.

📊 Manual Specifications

File Format

Primary File Format:

PDF (implied by digital download and compatibility)

Print Quality

Image Quality:

High Quality Photos, Illustrations, and Diagrams

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

Compatibility

Operating Systems:

Windows 95, 98, 98SE, 2000, NT, ME, XP, VISTA, Windows 7; All Mac Computers

Additional Features

Visual Aids:

High Quality Photos, Illustrations And Diagrams

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, Air-cooled

Engine Displacement:

124cc

Bore X Stroke:

54 mm x 54 mm (approximate, refer to manual for exact)

Compression Ratio:

9.5:1 (typical for this engine configuration)

Performance

Horsepower:

Estimated 11-13 HP (at crankshaft, refer to manual for specific rating)

Torque:

Refer to manual for specific torque figures.

Fuel System

Fuel Delivery:

Carburetor (likely Mikuni VM series, specific model in manual)

Fuel Type:

Unleaded Gasoline

Ignition

Ignition System:

TCI (Transistor Controlled Ignition)

Lubrication

Oil Type:

Yamalube (or equivalent 4-stroke motorcycle oil, SAE 10W-40 or 20W-50 typically, refer to manual for exact specification).

Oil Capacity:

Approx. 1.5-1.8 Liters (refer to manual for exact capacity with filter change).

Cooling System

Cooling Method:

Air-Cooled

Starter

Starter System:

Electric Start

🔧 Transmission

Standard

Transmission Type:

5-speed Manual with Reverse

Features

Clutch Type:

Wet, multi-disc

Fluid Type

Transmission Fluid:

Yamalube (or equivalent 4-stroke motorcycle engine oil, same as engine oil specification, refer to manual).

Fluid Capacity

Transmission Oil Capacity:

Refer to manual for exact capacity.

📐 Dimensions

Exterior

Length:

Approx. 1700 mm (refer to manual for exact)

Width:

Approx. 1065 mm (refer to manual for exact)

Height:

Approx. 1005 mm (refer to manual for exact)

Weights

Dry Weight:

Approx. 139 kg (refer to manual for exact)

Wheels Tires

Front Tire Size:

AT18x7-8 (typical, refer to manual for exact)

Rear Tire Size:

AT18x9-8 (typical, refer to manual for exact)

Wheelbase:

Approx. 1205 mm (refer to manual for exact)

Ground Clearance

Ground Clearance:

Approx. 110 mm (refer to manual for exact)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Adheres to applicable ATV safety standards (refer to manual for specific warnings and recommendations).

Active Features

Braking System:

Hydraulic Disc Brakes (Front and Rear)

Passive Features

Handlebars:

Grip-style throttle, ergonomic hand levers.

Footwells:

Integrated floorboards with heel guards for rider protection.

Warnings

Operator Training Importance:

Manual emphasizes need for proper training and safety gear.

💡 Technology Features

Infotainment

Infotainment System:

Not applicable to this model; focus is on core mechanical and electrical function.

Driver Assistance

Driver Assistance Features:

Not applicable; this is a utility/sport ATV focused on basic rider control.

Connectivity

Connectivity Features:

Not applicable.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1000 km or 6 months (typical, refer to manual for exact interval).

Air Filter Cleaning Inspection:

Every 500 km or monthly (typical, refer to manual for exact interval).

Spark Plug Replacement:

Every 6000 km (typical, refer to manual for exact interval).

Chain Lubrication:

Every 300 km or after washing/riding in wet conditions (typical).

Valve Clearance Check:

Every 12000 km (typical, refer to manual for exact interval).

Fluid Specifications

Engine Oil Specification:

Yamalube 4-stroke motorcycle oil, SAE 10W-40 or 20W-50 (refer to manual for exact).

Brake Fluid:

DOT 3 or DOT 4 Hydraulic Brake Fluid (refer to manual for exact specification).

Known Issues

Common Wear Items:

Brake pads, brake rotors, drive chain, sprockets, wheel bearings, suspension bushings are common wear items on ATVs and are covered in detail for inspection and replacement in the manual.

Carburetor Maintenance:

Carburetor cleaning and jetting may require attention, particularly with variations in fuel quality and atmospheric conditions. The manual provides detailed procedures for this.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha has a long-standing history of producing reliable and performance-oriented ATVs, dating back to the early days of ATV development.

Model Evolution

Raptor Lineage:

The Raptor nameplate is synonymous with sport ATVs. The 125 model serves as an entry point into the Raptor family, offering a smaller displacement engine for younger or less experienced riders.

Production

Manufacturing Country:

Typically manufactured in Japan or at Yamaha's global facilities. Specifics for this model should be in the manual.

🏆 Awards & Recognition

Recognitions

Atv Awards:

While this specific model may not have prominent individual awards listed, Yamaha's ATV lineup generally receives praise for reliability, performance, and rider comfort within its respective segments.