Yamaha Raptor 700 YFM700RV ATV Complete Workshop Service Repair Manual 2006 2007 2008 2009

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Mots clés: 2006 2007 2008 2009 ATV Powersports Raptor 700 Raptor Models Yamaha YFM700RV

Variantes de produits

Description

The Yamaha Raptor 700, model variant YFM700RV, is a high-performance sport All-Terrain Vehicle (ATV) produced for the 2006, 2007, 2008, and 2009 model years. Building on Yamaha's rich motorsports heritage, this ATV is engineered with a potent 686cc liquid-cooled engine featuring Electronic Fuel Injection (EFI) for optimal throttle response and performance. Its design prioritizes agility and control, boasting a lightweight yet rigid chassis, long-travel adjustable suspension, and powerful hydraulic disc brakes on all wheels. The Raptor 700 is intended for enthusiasts and serious off-road riders who demand exceptional power, handling, and reliability in a sport ATV. This comprehensive workshop service repair manual provides detailed guidance for the maintenance and repair of the Yamaha Raptor 700 (YFM700RV). It covers all essential systems, including the engine, fuel system, ignition, electrical components, transmission, drivetrain, suspension, steering, brakes, chassis, and bodywork. The manual offers step-by-step procedures for routine maintenance, engine and transmission rebuilds, suspension servicing, brake system repair, and electrical diagnostics. With advanced troubleshooting guidance and detailed technical specifications, this manual serves as an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their Raptor 700.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Raptor 700

Model Variant:

YFM700RV

Type:

ATV (All-Terrain Vehicle)

Codes

Model Code:

YFM700RV

👋 Introduction

Market Position

Segment:

High-performance sport ATV.

Target Audience:

Enthusiasts, racers, and serious off-road riders seeking powerful performance and handling.

Competitive Analysis

Key Competitors:

Honda TRX450R, Suzuki LT-R450, Can-Am DS450.

Key Features Vehicle

Engine Platform:

Leveraged Yamaha's robust 686cc liquid-cooled, SOHC, four-valve engine, originally developed for its motorsport applications.

Fuel Delivery:

Electronic Fuel Injection (EFI) for precise fuel metering, improved throttle response, and easier starting in varying conditions.

Chassis Design:

Lightweight, high-tensile steel frame with a hybrid aluminum/steel construction for optimal rigidity and weight distribution.

Suspension Performance:

Long-travel, fully adjustable independent front suspension and a progressive rear swingarm with a single shock absorber for superior handling and comfort.

Braking System:

Powerful hydraulic disc brakes on all wheels for consistent and reliable stopping power.

📋 Manual Details

Coverage Areas

Years Covered:

2006, 2007, 2008, 2009

Specific Models Covered:

YFM700RV

Page Count

Estimated Page Count:

Hundreds (typical for a complete workshop manual)

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Top-end, bottom-end, lubrication, cooling, and internal component repair.

Fuel System:

Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, and lines.

Ignition System:

Ignition coil, CDI unit, spark plug, and wiring.

Electrical System:

Starting system, charging system (stator, regulator/rectifier), battery, lighting, and wiring diagrams.

Transmission:

Clutch assembly, gears, shafts, shift mechanism, and lubrication.

Drivetrain:

Final drive, drive shafts, differentials (if applicable), and CV joints.

Suspension:

Front and rear suspension systems, shocks, springs, A-arms, and linkages.

Steering:

Handlebars, steering stem, tie rods, and steering column components.

Brakes:

Hydraulic brake system, calipers, master cylinders, brake lines, pads, rotors, and bleeding procedures.

Wheels Tires:

Wheel specifications, tire pressures, and mounting.

Frame Chassis:

Frame inspection, reinforcement, and component mounting.

Bodywork Plastics:

Removal and installation of fenders, body panels, and plastics.

Cooling System:

Radiator, coolant, fan, hoses, and thermostat.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, chain adjustment.

Troubleshooting:

Diagnostic procedures for common and uncommon issues, fault code interpretation.

Engine Rebuild:

Complete engine disassembly, inspection, repair, and reassembly instructions.

Transmission Repair:

Clutch replacement, gear inspection, and shift drum/fork servicing.

Suspension Servicing:

Shock absorber service, spring replacement, linkage lubrication.

Brake System Service:

Brake pad and rotor replacement, caliper overhaul, hydraulic system bleeding.

Electrical Diagnostics:

Wiring harness inspection, component testing, and diagnostic routines.

Fuel Injection Service:

Injector cleaning, throttle body synchronization, and sensor testing.

Wheel Alignment Steering Geometry:

Tie rod adjustment and steering linkage checks.

Periodic Inspections:

Pre-ride checks, safety inspections, and scheduled maintenance tasks.

Special Tools:

Identification and usage of specialized tools required for certain procedures.

Technical Depth

Depth:

Comprehensive (covers everything from basic maintenance to full engine/drivetrain rebuilds).

Diagnostic Level:

Advanced (includes detailed troubleshooting guides and symptom-based diagnostics).

Rebuild Level:

Full rebuild specifications for engine, transmission, and suspension components.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Searchability:

Likely text-searchable PDF for easy navigation.

Print Quality

Print Recommendation:

High-quality printing recommended for clarity of diagrams and text.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, Liquid-cooled, SOHC, 4-valve

Displacement:

686cc

Bore X Stroke:

100.0 mm x 83.9 mm

Compression Ratio:

8.1:1

Carburetion:

EFI (Electronic Fuel Injection)

Performance

Horsepower:

Approx. 50 HP (at crankshaft, estimated)

Torque:

Approx. 40 lb-ft (at crankshaft, estimated)

Fuel System

Fuel Type:

Unleaded gasoline, 87 octane (minimum)

Fuel Tank Capacity:

3.4 gal (12.8 L)

🔧 Transmission

Standard

Type:

5-speed sequential with reverse

Clutch:

Wet, multi-disc

Features

Final Drive:

O-ring sealed chain, sealed eccentric adjustor, eccentric preload adjuster

📐 Dimensions

Exterior

Length:

70.7 in (1795 mm)

Width:

45.3 in (1150 mm)

Height:

44.1 in (1120 mm)

Wheelbase:

50.4 in (1280 mm)

Weights

Dry Weight:

420 lbs (191 kg)

Ground Clearance:

11.0 in (279 mm)

Seat Height:

32.1 in (815 mm)

🛡️ Safety Features

Ratings

Atv Safety Guidelines:

Adherence to ANSI/SVIA safety standards for ATVs.

Active Features

Braking Performance:

Dual hydraulic disc front brakes, single hydraulic disc rear brake for robust stopping power.

Passive Features

Ergonomics:

Designed for rider control and comfort, with accessible controls and a stable riding position.

Lighting:

Dual 30W Krypton headlights and a 15W Krypton taillight for visibility.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Sport ATV - typically no infotainment features).

Driver Assistance

Driver Assistance Features:

N/A (Sport ATV - focus is on rider control and direct mechanical feedback).

Connectivity

Connectivity Features:

N/A (Sport ATV).

Engine Management

Efi System Components:

Includes throttle body, fuel injectors, ECU (Engine Control Unit), and various sensors (e.g., TPS, MAP, IAT, O2).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 600 miles or 6 months, whichever comes first (refer to manual for exact specification).

Air Filter Cleaning:

Clean every 300 miles or 3 months, replace as needed (refer to manual for exact specification).

Spark Plug Check:

Inspect and clean/gap every 600 miles or 6 months (refer to manual for exact specification).

Valve Clearance Check:

Every 1200 miles or 12 months (refer to manual for exact specification).

Fluid Specifications

Engine Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher (refer to manual for exact specification).

Engine Oil Capacity:

Approx. 2.10 qt (2.0 L) without filter change; 2.20 qt (2.1 L) with filter change (refer to manual for exact specification).

Coolant Type:

Permanent type antifreeze (50/50 mix of ethylene glycol and distilled water) (refer to manual for exact specification).

Brake Fluid Type:

DOT 4 hydraulic brake fluid (refer to manual for exact specification).

Known Issues

Common Wear Items:

Brake pads, tires, wheel bearings, and chain/sprockets are common wear items. EFI system components can require occasional cleaning/adjustment.

Engine Performance:

Some owners reported potential issues with the cooling fan engaging intermittently or not at all if the thermostat or fan relay fails. EFI sensor issues can cause rough running.

Drivetrain Longevity:

Proper chain maintenance and adjustment are critical for drivetrain longevity. Some early models may have had specific issues addressed in later revisions, which the manual would detail.

📚 Vehicle History

Brand Heritage

Heritage In Motorsports:

Yamaha's long-standing reputation and success in various motorsports, including ATV racing and motocross, informs the Raptor's design and engineering.

Model Evolution

Predecessor:

Direct evolution from the highly successful Yamaha Warrior 350 and the preceding Raptor 660R models, incorporating lessons learned in performance and reliability.

Introduction Year:

The Raptor 700 platform was introduced for the 2006 model year, replacing the Raptor 660R.

Production

Manufacturing Location:

Typically manufactured in Japan or the United States by Yamaha Motor Corporation.

🏆 Awards & Recognition

Recognitions

Atv Industry Reputation:

Consistently recognized as a top-tier performance sport ATV, favored by enthusiasts and competitive riders for its power and handling.

Performance Awards:

Frequently lauded in ATV enthusiast magazines and review sites for its class-leading engine and chassis performance within its generation.