Yamaha RoadLINER STAROLINER XV1900 Service Repair Manual 2006 Onward
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This manual pertains to the Roadliner STAROLINER XV1900, covering models from 2006 onward. The Roadliner series represents a commitment to crafting high-displacement V-twin cruiser motorcycles that blend classic aesthetics with...
This manual pertains to the Roadliner STAROLINER XV1900, covering models from 2006 onward. The Roadliner series represents a commitment to crafting high-displacement V-twin cruiser motorcycles that blend classic aesthetics with modern engineering. Known for its robust 1854cc air-cooled, 4-stroke engine delivering substantial torque, the XV1900 is designed for comfortable long-distance riding and a commanding presence on the road. The heritage, established in 1955, is evident in the meticulous construction and reliability of this model, making it a distinguished choice for riders seeking performance and enduring quality.
This comprehensive Service Repair Manual provides detailed workshop procedures for the Roadliner STAROLINER XV1900. It covers all essential aspects of maintenance, repair, and troubleshooting, including complete engine overhauls, fuel system diagnosis, transmission servicing, suspension and brake system repairs, and in-depth electrical system diagnostics and rewiring. The manual is designed to assist both owners and professional technicians in maintaining the optimal condition and performance of their motorcycle. With its model-specific information and clear, step-by-step instructions, this manual serves as an indispensable resource for ensuring the longevity and safe operation of your XV1900.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Roadliner STAROLINER XV1900
Model Variant:
XV1900
Production Years Covered:
2006 onward
👋 Introduction
Market Position
Target Audience:
Yamaha Roadliner STAROLINER XV1900 owners and independent repair shops
Competitive Analysis
Uniqueness:
Model and year-specific, offering detailed technical information unlike generic manuals.
Key Features
Manual Value:
Provides all necessary information to maintain, repair, and troubleshoot the vehicle.
Front wheel and suspension, rear wheel and suspension
Brakes:
Hydraulic brake system
Electrical System:
Battery and charging system, ignition system, electric starter, switches, electrical diagrams, re-wiring
Procedures Included
Maintenance:
Routine maintenance, inspection, and adjustment
Repair:
Step-by-step workshop repair procedures for all major components
Diagnostics:
Troubleshooting guides for common issues
Rebuilding:
Engine rebuilding procedures
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine rebuilds and complex electrical repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-resolution for clear printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, SOHC, V-twin
Displacement:
1854cc (113.1 cubic inches)
Bore X Stroke:
97.0 mm x 122.0 mm
Performance
Horsepower:
Approx. 90 HP (at crank, varies by market/tune)
Torque:
Approx. 110 lb-ft (at crank, varies by market/tune)
Fuel System
Fuel Delivery:
Fuel Injection with Mikuni throttle body
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
Yamaha Genuine Oil or equivalent SAE 20W-40 API SG or higher (as per manual)
Oil Capacity:
Approx. 4.2 L (4.4 US qt) with oil filter change (as per manual)
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Cooling
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
Constant mesh 5-speed
Features
Drive Type:
Belt Drive
Clutch Type:
Wet, multiple-disc
📐 Dimensions
Exterior
Length:
Approx. 2,360 mm (92.9 in)
Width:
Approx. 975 mm (38.4 in)
Height:
Approx. 1,320 mm (52.0 in)
Weights
Dry Weight:
Approx. 297 kg (655 lbs)
Wet Weight:
Approx. 312 kg (688 lbs) (with all fluids)
🛡️ Safety Features
Ratings
Safety Features Overview:
Focuses on mechanical integrity and component function for safe operation. No specific crash ratings apply.
Active Features
Braking System:
Hydraulic disc brakes front and rear
Passive Features
Lighting:
Headlight, taillight, turn signals (covered in electrical)
💡 Technology Features
Infotainment
Infotainment System:
Primarily mechanical, with basic switchgear. No advanced infotainment systems.
Driver Assistance
Driver Assistance Features:
None (standard for this type of motorcycle)
Connectivity
Connectivity Features:
None (standard for this type of motorcycle)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months (as per manual recommendations)
Air Filter Replacement:
Inspect every 6,000 km (3,700 miles), replace as needed (as per manual recommendations)
Spark Plug Replacement:
Replace every 24,000 km (15,000 miles) or as needed (as per manual recommendations)
Fluid Specifications
Brake Fluid:
DOT 4 brake fluid (as per manual recommendations)
Final Drive Oil:
Yamalube Gear Oil or equivalent SAE 80 API GL-4 (as per manual recommendations)
Known Issues
Common Wear Items:
Belt drive wear, clutch wear, potential for stator failure over high mileage (covered by manual troubleshooting)
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, established in 1955, renowned for its performance, innovation, and reliability across motorcycles, marine products, and more.
Model Evolution
Roadliner Lineage:
The Roadliner series was introduced as Yamaha's answer to the growing demand for large-displacement V-twin cruiser motorcycles, emphasizing classic styling with modern technology.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for this model aren't highlighted, the Roadliner series generally received positive reviews for its styling, comfort, and torquey engine, solidifying Yamaha's position in the large cruiser market.
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