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Yamaha RoadLINER STRATLINER XV1900 Workshop Repair Manual All 2006 ONWARDS ModelS COVERED

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This manual covers the Yamaha Roadliner Stratoliner XV1900, including all variants such as the Roadliner, Stratoliner, Stratoliner S, and Stratoliner Deluxe, for model years 2006 through the current production. As...
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Yamaha RoadLINER STRATLINER XV1900 Workshop Repair Manual All 2006 ONWARDS ModelS COVERED
This manual covers the Yamaha Roadliner Stratoliner XV1900, including all variants such as the Roadliner, Stratoliner, Stratoliner S, and Stratoliner Deluxe, for model years 2006 through the current production. As a renowned cruiser motorcycle, the XV1900 is powered by a 1854cc V-twin engine, known for its robust performance and reliable engineering, offering a comfortable and engaging riding experience. The platform has garnered positive industry reviews for its distinctive styling and rider-focused design, positioning it competitively within its segment against other major manufacturers. This comprehensive workshop service and repair manual provides detailed guidance for owners, mechanics, and technicians. It encompasses all essential maintenance procedures, from routine oil changes and filter replacements to more involved tasks like engine and transmission overhauls. The manual includes in-depth coverage of the fuel system, clutch, gearbox, final drive, chassis, suspension, brakes, and electrical systems, supported by clear step-by-step instructions, exploded views, and high-resolution illustrations. Diagnostic troubleshooting flowcharts and specific technical data are also provided to facilitate efficient and accurate repair and maintenance of your Yamaha XV1900.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Roadliner Stratoliner XV1900
Model Variants Covered:
Roadliner, Stratoliner, Stratoliner S, Stratoliner Deluxe (all XV1900 variants)
Year Coverage Start:
2006
Year Coverage End:
Current Model Years (as per ongoing updates for 2006 onwards)
Codes
Chassis Code:
XV1900
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Owners, independent repair shops, and DIY enthusiasts seeking detailed service information.
Competitive Analysis
Key Competitors:
Honda VTX1800, Harley-Davidson Softail/Touring models, Kawasaki Vulcan 2000, Indian Chief/Roadmaster.
Key Features
Diagrams:
Easy-to-read exploded views and diagrams for identification and reassembly.
Illustrations:
Numerous illustrations and pictures to guide through procedures.
Step By Step:
Clear, step-by-step instructions for all service and repair operations.
Format:
Instant PDF download for immediate access.
📋 Manual Details
Coverage Areas
Geographical Coverage:
Global (Technical specifications and procedures are generally consistent across markets)
Language:
English
Page Count
Estimated Page Count:
Over 700 pages (typical for comprehensive workshop manuals of this nature)
Manual Type
Type:
Workshop Service and Repair Manual
Format
Digital Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine:
Full disassembly, assembly, tuning, troubleshooting, specifications, torque values, timing, cooling system, lubrication system.
Fuel System:
Fuel injection system (FI), fuel pump, injectors, throttle body, fuel tank, fuel filter, fuel lines, troubleshooting.
Transmission:
Clutch (wet multi-plate), gearbox (5-speed constant mesh), final drive (belt drive), lubrication, troubleshooting, disassembly/assembly.
Chassis And Frame:
Frame inspection, suspension (front forks, rear shock absorber), steering system, wheel bearing replacement, alignment.
Brakes:
Front and rear brake system (hydraulic disc), brake caliper overhaul, master cylinder, brake fluid replacement, bleeding procedures, ABS (if equipped).
Electrical System:
Ignition system, charging system (stator, regulator/rectifier), starting system (starter motor, battery), lighting system, wiring diagrams, fuses, relays, ECU troubleshooting.
Body And Trim:
Fairings, fenders, seat removal/installation, fuel tank removal, saddlebags, luggage rack, trim pieces, body panel alignment.
Diagnostic Troubleshooting:
Systematic troubleshooting flowcharts, fault code diagnosis, common problems and solutions.
Procedures Included
Maintenance:
Scheduled maintenance, oil and filter changes, spark plug replacement, air filter cleaning/replacement, belt inspection and tensioning, brake system maintenance, battery care, lubrication points.
Repair:
Engine overhaul, transmission rebuild, suspension repair, brake caliper and master cylinder repair, electrical component replacement, wiring harness repair.
Disassembly Assembly:
Detailed step-by-step instructions for component removal and reinstallation with torque specifications and critical clearances.
Adjustment:
Clutch lever free play, throttle cable adjustment, idle speed adjustment, belt tension adjustment, suspension adjustments.
Technical Depth
Depth:
Comprehensive - covers from basic maintenance to complete engine and transmission rebuilds. Includes diagnostic procedures and specifications for advanced troubleshooting.
📊 Manual Specifications
File Format
Compatibility:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, 10, 11, macOS)
Print Quality
Searchability:
Searchable PDF text for quick information retrieval.
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Air-cooled, 4-stroke, SOHC, V-twin
Displacement:
1854 cc (113.3 cubic inches)
Bore X Stroke:
97.0 mm x 125.0 mm
Compression Ratio:
8.5:1
Valve Train:
SOHC, 4 valves per cylinder, rocker arm actuated.
Performance
Horsepower Est:
Approx. 100 hp @ 5250 rpm (manufacturer data varies, manual provides specifics)
Torque Est:
Approx. 126 lb-ft @ 3500 rpm (manufacturer data varies, manual provides specifics)
Fuel System
Induction:
Fuel Injection (Mikuni, twin throttle body)
Fuel Type:
Unleaded gasoline, minimum 87 octane (RON+MON/2)
Lubrication System
Type:
Wet sump
Cooling System
Type:
Air-cooled
🔧 Transmission
Standard
Type:
5-speed, constant mesh
Clutch:
Wet, multiple-disc
Final Drive:
Belt drive
Features
Gear Ratios:
Specific gear ratios detailed in manual for each gear.
Transmission Fluid Type:
Yamaha Genuine Gear Oil or equivalent API GL-4, SAE 80W-90 (specific recommendations in manual).
📐 Dimensions
Exterior
Length:
Varies by model variant (e.g., Roadliner: ~2520 mm, Stratoliner: ~2630 mm)
Width:
Varies by model variant (e.g., Roadliner: ~980 mm, Stratoliner: ~1000 mm)
Height:
Varies by model variant (e.g., Roadliner: ~1450 mm, Stratoliner: ~1480 mm)
Weights
Dry Weight:
Varies by model variant (e.g., Roadliner: ~298 kg, Stratoliner: ~323 kg)
Wet Weight:
Varies by model variant (with fluids and ready to ride).
Fuel Capacity:
20.0 Liters (5.3 US gal)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not Applicable (Motorcycle safety ratings differ from automobiles; focus is on design integrity and component safety).
Active Features
ABS:
Available on Stratoliner S and Deluxe models (Anti-lock Braking System).
Lighting:
Halogen headlights, LED taillight, turn signals.
Passive Features
Frame Design:
Steel double-cradle frame for stability and rigidity.
Brakes:
Dual 298 mm front discs with hydraulic calipers, 320 mm rear disc with hydraulic caliper.
💡 Technology Features
Infotainment
Audio System:
Available on some Stratoliner models (e.g., Stratoliner Deluxe) with integrated audio, often with MP3 compatibility and handlebar controls.
Driver Assistance
ABS:
Available on select Stratoliner models for enhanced braking safety.
Connectivity
Cruise Control:
Not a standard feature; aftermarket options may exist.
Instrumentation
Dashboard:
Analog speedometer, tachometer, digital odometer, trip meters, fuel gauge, clock, hazard light switch, warning lights.
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Air Filter:
Inspect every 6,000 km (3,700 miles), clean/replace as needed. Replace every 18,000 km (11,000 miles).
Spark Plugs:
Replace every 12,000 km (7,500 miles) or 12 months.
Belt Drive:
Inspect tension and condition every 6,000 km (3,700 miles). Replace as per wear indicators or mileage (typically 40,000-80,000 km, refer to manual for specifics).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) API Service SG, SF, SE or SD 20W-40 or 10W-30. Check manual for exact viscosity recommendation based on ambient temperature.
Engine Oil Capacity:
4.0 Liters (4.2 US qt) without filter change, 4.2 Liters (4.4 US qt) with filter change.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, belt drive components, tires, brake pads, wheel bearings.
Potential Problems:
Occasional FI system sensor issues (refer to diagnostic section), charging system component wear over time. Manual provides troubleshooting for these.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, Japan.
Heritage Focus:
Renowned for innovation, quality, and performance in motorcycles, powersports, and musical instruments.
Model Evolution
Introduction Year:
2005 for Roadliner, 2006 for Stratoliner.
Key Updates:
Introduction of Stratoliner S with ABS and upgraded features, fuel injection system refinement, styling updates across model years.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Awards:
The XV1900 platform has received positive reviews and accolades for its performance, comfort, and styling within the cruiser motorcycle segment.
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