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Yamaha Roadliner Stratoliner XV1900 Service Repair Manual

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This manual covers the cruiser motorcycles, model code XV1900, produced circa 2006 to 2014. These models are powered by a robust 1854 cc air-cooled V-twin engine, offering substantial torque and...
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Yamaha Roadliner Stratoliner XV1900 Service Repair Manual
This manual covers the cruiser motorcycles, model code XV1900, produced circa 2006 to 2014. These models are powered by a robust 1854 cc air-cooled V-twin engine, offering substantial torque and a comfortable riding experience. Known for their classic styling and comfortable ergonomics, the series were designed for long-distance cruising and rider enjoyment, positioning themselves against strong competitors in the large-displacement cruiser market. Key features include a 5-speed transmission, belt drive, and hydraulic disc brakes, with ABS available on select trims. The Deluxe models further enhance the riding experience with amenities such as integrated audio systems. This comprehensive service repair workshop manual provides detailed, professional-quality information for all aspects of the motorcycles. It covers routine maintenance, troubleshooting, and complete repair procedures for all major systems, including the engine and drivetrain, fuel and exhaust, cooling, ignition and electrical systems, brakes, steering, suspension, and bodywork. With extensive coverage from basic servicing to complex overhauls, this manual includes high-quality pictures and diagrams to ensure clarity. It is designed to empower owners, independent mechanics, and technicians by providing the necessary knowledge to maintain and repair these vehicles effectively and efficiently.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Roadliner / Stratoliner
Model Code:
XV1900
Engine Family:
Star Motorcycles
Vehicle Type:
Cruiser Motorcycle
Codes
Chassis Codes:
XV1900A (Roadliner), XV1900CT/CTM (Stratoliner/Stratoliner Deluxe)
👋 Introduction
Market Position
Market Segment:
Large-displacement V-twin cruiser market
Target Audience:
Owners seeking to perform maintenance and repairs themselves, independent repair shops
Competitive Analysis
Key Competitors:
Harley-Davidson (e.g., Heritage Softail, Fat Boy), Indian Chief, Honda Fury/Shadow, Kawasaki Vulcan 2000, Suzuki Boulevard M90/M109R
Key Features
Manual Value Proposition:
Empowers owners with professional-level repair information, saving on labor costs and enabling self-sufficiency
Ease Of Use:
Easy to read PDF format with clear instructions and visual aids
📋 Manual Details
Coverage Areas
Coverage Scope:
All repairs covered A-Z, All models covered
Geographic Coverage:
Implied global (due to PC/MAC compatibility and general format)
Page Count
Estimated Page Count:
Estimated 500-800+ pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service Repair Workshop Manual
Content Focus:
Repair, Maintenance, Troubleshooting
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine And Drivetrain:
Engine assembly, clutch, transmission, final drive (belt)
Fuel And Exhaust:
Fuel system (injection), fuel pump, injectors, throttle body, exhaust system, catalytic converter
Cooling System:
Radiator, cooling fan, coolant flow, thermostat
Ignition And Electrical:
Ignition system, starter, charging system (alternator, regulator/rectifier), battery, lighting, sensors, ECU
Brakes:
Brake system (front and rear), master cylinders, calipers, brake lines, brake fluid, ABS (if equipped)
Wheels And Tires:
Wheel bearing maintenance, tire inspection, tire pressure, wheel removal/installation
Steering And Suspension:
Front forks (suspension adjustment, seal replacement), rear shock absorber, steering head bearings, swingarm
Frame And Bodywork:
Frame inspection, body panel removal/installation, seat, fuel tank, fairings, fenders
Wiring Diagrams:
Complete electrical system wiring diagrams with component identification
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, brake fluid flushes, coolant checks, lubrication points
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault finding charts
Repair:
Detailed step-by-step repair instructions for all major components and systems
Rebuilds:
Engine rebuild procedures, transmission overhaul, carburetor/throttle body servicing (if applicable to specific models/years)
Diagnostics:
On-board diagnostics (OBD) information, sensor testing, electrical troubleshooting
Inspections:
Pre-ride inspections, periodic technical inspections, safety checks
Technical Depth
Depth Level:
Comprehensive from basic servicing to complete engine and transmission overhauls
Detail Level:
High-quality pictures and diagrams included for clarity
Professional Standard:
Professional quality information, same type of manual used by professionals
📊 Manual Specifications
File Format
Searchability:
Likely searchable text within PDF, depending on OCR quality
Operating System Compatibility:
All operating systems (Windows 95, 98, 2000, Me, Xp, Vista, Windows 7, 8, 10, 11; Mac OS X and later)
Device Compatibility:
PC, Mac, Tablet, Smartphone (any device capable of reading PDF)
Print Quality
Print Recommendation:
Printable on standard home/office printers
Image Quality:
High quality pictures and diagrams
Binding Type
Binding Type:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, SOHC, V-twin
Displacement:
1854 cc (113.2 cubic inches)
Bore X Stroke:
97.0 mm x 125.0 mm (approx.)
Compression Ratio:
8.4:1 (typical)
Valvetrain:
3 valves per cylinder (2 intake, 1 exhaust), pushrod actuated
Performance
Horsepower:
Approx. 90-95 HP @ 4750 RPM (claimed)
Torque:
Approx. 110-115 lb-ft @ 3500 RPM (claimed)
Fuel System
Fuel Delivery:
Fuel Injection (Yamaha Fuel Injection System - YFI), dual throttle bodies
Fuel Type:
Unleaded gasoline, minimum 87 octane (check manual for specific recommendation)
Fuel Tank Capacity:
4.4 US gallons (16.7 Liters) (typical)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch:
Wet, multiple-disc, slipper clutch
Final Drive:
Belt drive
Features
Gear Ratios:
Specific gear ratios are detailed within the manual
Transmission Fluid:
Refer to manual for specific type and capacity (likely gear oil)
📐 Dimensions
Exterior
Length:
Approx. 98.4 inches (2499 mm) (Roadliner), Approx. 101.4 inches (2575 mm) (Stratoliner)
Width:
Approx. 37.0 inches (940 mm) (Roadliner), Approx. 37.2 inches (945 mm) (Stratoliner)
Height:
Approx. 53.9 inches (1370 mm) (Roadliner), Approx. 56.7 inches (1440 mm) (Stratoliner)
Weights
Dry Weight:
Approx. 633 lbs (287 kg) (Roadliner), Approx. 683 lbs (310 kg) (Stratoliner)
Wet Weight:
Approx. 672 lbs (305 kg) (Roadliner), Approx. 717 lbs (325 kg) (Stratoliner) (GVWR may be higher)
Wheelbase:
Approx. 66.3 inches (1684 mm)
🛡️ Safety Features
Ratings
Safety Standards:
Complies with applicable safety regulations for motorcycles of its era
Active Features
Brakes:
Hydraulic disc brakes front and rear. ABS available on some models/trims (check specific vehicle).
Passive Features
Lighting:
Halogen headlight, LED taillight (on later models), turn signals
Chassis Design:
Steel frame for rigidity and stability
💡 Technology Features
Infotainment
Audio System:
Available on Stratoliner Deluxe models, typically includes AM/FM radio, CD player, auxiliary input, and speakers.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an option on select models and years.
Connectivity
Connectivity Features:
Limited connectivity in the modern sense; primarily focused on audio system inputs (e.g., auxiliary port).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,000 miles or 6 months (typical for this class, check manual for exact figures)
Spark Plug Replacement:
Every 16,000 miles (typical)
Belt Tension Check:
Regular checks recommended, tension adjusted per manual specifications
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) 20W-40 API SG, JASO MA, or higher (confirm specific grade in manual)
Engine Oil Capacity:
Approx. 3.7 US quarts (3.5 Liters) with filter change (confirm in manual)
Brake Fluid Type:
DOT 4 hydraulic brake fluid (confirm in manual)
Coolant Type:
Yamaha All-Weather Liquid Cooled Engine Coolant (or equivalent) permanent type antifreeze coolant (confirm in manual)
Known Issues
Common Wear Items:
Clutch wear, belt drive wear (if not properly maintained), fork seals, wheel bearings
Potential Electrical:
Issues with rectifier/regulator on some older models, starter solenoid contact wear
Fuel System Considerations:
Fuel pump longevity, injector clogging if poor fuel quality is used
📚 Vehicle History
Brand Heritage
Brand Legacy:
Yamaha Motor Corporation, known for its extensive history in motorcycle manufacturing, audio equipment, and musical instruments.
Model Evolution
Introduction Year:
Roadliner: 2006, Stratoliner: 2006
Key Updates:
Stratoliner Deluxe models introduced with added amenities like audio systems and fairings. Minor styling and feature updates throughout its production run.
Production
Production Period:
Circa 2006 - 2014 (discontinued in many markets due to evolving emissions and market demand, though engines might have been used in other forms).
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Praised by critics and owners for its comfortable ride, powerful V-twin engine, and classic styling. Specific awards may vary by year and publication.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for comfort, power delivery, and styling.
Certifications
Emissions Compliance:
Designed to meet emissions standards applicable at the time of manufacture (e.g., EPA, CARB). Manual will contain relevant specifications.
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