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Yamaha RoadLINER STRATOLINER XV1900 Digital Workshop Repair Manual 2006 ONWARDS

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The Roadliner and Stratoliner XV1900 models, introduced from 2006 onwards, represent a significant offering in the large-displacement cruiser segment. Powered by an air-cooled, 1854cc V-twin engine, these motorcycles are engineered...
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Yamaha RoadLINER STRATOLINER XV1900 Digital Workshop Repair Manual 2006 ONWARDS
The Roadliner and Stratoliner XV1900 models, introduced from 2006 onwards, represent a significant offering in the large-displacement cruiser segment. Powered by an air-cooled, 1854cc V-twin engine, these motorcycles are engineered for comfortable long-distance riding and a commanding presence on the road. Notable features include a belt drive for smooth power transfer, available ABS on select models, and optional integrated audio systems on Stratoliner variants. The commitment to quality is evident in the robust construction and reliable performance that has earned the XV1900 series positive reviews for its styling, comfort, and potent engine. This comprehensive digital workshop repair manual provides extensive diagnostic and repair procedures, covering everything from routine maintenance to full mechanical and electrical overhauls. It is meticulously organized to assist XV1900 owners and independent repair shops in effectively maintaining and repairing their motorcycles. The manual details procedures for all major systems, including the engine, transmission, chassis, and electrical system, alongside specific guidance on troubleshooting, engine rebuilding, and component servicing. With high-quality photos, illustrations, and diagrams, this English-language manual serves as an indispensable resource for ensuring the longevity and optimal performance of your Roadliner or Stratoliner.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Roadliner Stratoliner XV1900
Model Variant:
XV1900
Model Designation:
XV1900
Model Years Covered:
2006 onwards
👋 Introduction
Market Position
Target Audience:
Yamaha XV1900 Roadliner and Stratoliner owners and independent repair shops
Competitive Analysis
Value Proposition:
Provides professional-level repair and maintenance information, enabling significant cost savings on dealership services.
Key Features
Accessibility:
Instant download, viewable and printable on various operating systems (Windows and Mac)
Durability:
Digital format avoids wear and tear associated with physical manuals
📋 Manual Details
Coverage Areas
Primary Coverage:
All diagnostic and repair procedures, maintenance, rebuilding, refurbishment, restoration
Page Count
Estimated Pages:
Extensive (specific count not provided, but described as 'everything you will ever need')
Manual Type
Type:
Digital Workshop Repair Manual
Language
Language:
English
Format
Format:
Digital (viewable and printable)
📖 Manual Coverage
Systems Covered
Engine:
Full coverage including internal components, cooling, lubrication, fuel delivery, ignition, and exhaust systems
Transmission:
Detailed procedures for gearbox operation, maintenance, and repair
Chassis:
Includes frame, suspension (front and rear), steering, and wheels
Electrical System:
Comprehensive coverage of wiring diagrams, lighting, ignition, starting system, charging system, and electronic controls
Brakes:
Detailed repair and maintenance procedures for hydraulic systems, including calipers, master cylinders, and lines
Body And Trim:
Procedures for disassembly, assembly, and repair of body panels and trim components
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, brake fluid checks, coolant checks, tire pressure
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults
Engine Rebuild:
Complete step-by-step instructions for engine disassembly, inspection, component replacement, and reassembly
Transmission Repair:
Gearbox overhaul, clutch inspection and replacement (if applicable), and drive shaft maintenance
Electrical Diagnostics:
Fault finding for ignition, charging, lighting, and sensor issues using wiring diagrams and test procedures
Suspension And Steering Service:
Fork seal replacement, shock absorber adjustment/replacement, steering head bearing service
Brake System Service:
Brake pad replacement, brake fluid bleeding, caliper rebuilding
Technical Depth
Depth:
Comprehensive, from basic maintenance to full mechanical and electrical overhauls, suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
Digital file (likely PDF, but not explicitly stated, implies electronic document)
Print Quality
Image Quality:
High Quality Photos, Illustrations, and Diagrams
Binding Type
Binding:
N/A (Digital format implies no physical binding)
Paper Type
Paper Quality:
N/A (Digital format implies no physical paper type)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, 2-valve, SOHC, V-twin
Displacement:
1854cc (113.1 cubic inches)
Bore X Stroke:
97.0 mm x 122.0 mm (approx. 3.82 in x 4.80 in)
Compression Ratio:
9.5:1
Performance
Horsepower:
Approx. 85-90 HP (estimated, actual figures may vary by year/spec)
Torque:
Approx. 110-120 lb-ft (estimated, actual figures may vary by year/spec)
Fuel System
Fuel Delivery:
Fuel Injection (YCC-I - Yamaha Chip Controlled Intake on some models/years)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Cooling System
Cooling Method:
Forced air cooling
Lubrication System
Oil Type:
Yamalube 4 10W-40 or equivalent API SG, SF, SE
Oil Capacity:
Approx. 4.0 L (4.2 US qt) with oil filter change
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Clutch Type:
Wet, multiple disc
Final Drive:
Belt drive
📐 Dimensions
Exterior
Overall Length:
Approx. 2545 mm (100.2 in)
Overall Width:
Approx. 1000 mm (39.4 in)
Overall Height:
Approx. 1475 mm (58.1 in)
Weights
Dry Weight:
Approx. 318 kg (701 lbs)
Wet Weight:
Approx. 333 kg (734 lbs) (Stratoliner)
Fuel Tank Capacity:
22.0 L (5.8 US gal)
🛡️ Safety Features
Ratings
Crash Safety Ratings:
N/A (Motorcycle safety ratings not typically issued in the same manner as automobiles)
Active Features
Braking System:
Hydraulic dual disc front brakes, Hydraulic single disc rear brake
ABS:
Available on certain trim levels/years (check specific model for ABS)
Passive Features
Lighting:
Halogen headlight, LED taillight, standard turn signals
💡 Technology Features
Infotainment
Audio System:
Optional integrated audio systems on some Stratoliner models, with speakers and controls integrated into the fairing and handlebars.
Driver Assistance
Cruise Control:
Available on certain higher-trim Stratoliner models.
Connectivity
Dash Indicators:
Standard array of warning lights, speedometer, tachometer, fuel gauge, gear indicator (model dependent).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first
Spark Plug Inspection:
Every 12,000 km (7,450 miles)
Belt Drive Inspection:
Inspect tension and condition at every 6,000 km (3,700 miles) service
Brake Fluid Replacement:
Every 24,000 km (15,000 miles) or 2 years
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40
Brake Fluid Type:
DOT 4
Coolant Type:
Yamaha Yamalube Coolant or equivalent ethylene glycol-based coolant with de-ionized water (though this is primarily air-cooled, cooling system components like oil coolers may require specific coolant)
Known Issues
Common Wear Items:
Belt drive wear (tension, alignment), brake pad wear, fork seal leaks, steering head bearing adjustment/wear, exhaust system corrosion.
Electrical Gremlins:
Potential for intermittent electrical connections, especially with aftermarket accessories. Manual aids in diagnosing these.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company is a Japanese manufacturer of motorcycles, marine products, and other motorized products. Founded in 1955.
Model Evolution
Introduction Year:
The XV1900 Stratoliner lineage began with the 2006 model year, evolving from Yamaha's cruiser platform.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Model Awards:
The Yamaha XV1900 series has generally received positive reviews from motorcycle publications for its styling, comfort, and powerful V-twin engine. Specific awards are not detailed in the product description but it is recognized as a strong contender in the large-displacement cruiser segment.
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