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Yamaha RoadSTAR XV17 RoadSTAR WARRIOR XV17 Service Repair Manual 2003-2005

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🏷️ Basic Information Identification Make: Yamaha Model: Roadstar Warrior Model Variant: XV17 Model Years Covered: 2003, 2004, 2005 Codes Chassis Code Prefix: 5PX 👋 Introduction Market Position Segment: Cruiser Motorcycle...
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Yamaha RoadSTAR XV17 RoadSTAR WARRIOR XV17 Service Repair Manual 2003-2005
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Roadstar Warrior
Model Variant:
XV17
Model Years Covered:
2003, 2004, 2005
Codes
Chassis Code Prefix:
5PX
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Owners and technicians seeking detailed repair and maintenance information for the Yamaha Roadstar Warrior XV17.
Competitive Analysis
Unique Selling Points:
Covers the potent XV17 Warrior variant specifically, providing in-depth mechanical and electrical repair data crucial for this performance-oriented model.
Key Features
Value Proposition:
Empowers owners to perform maintenance and repairs themselves, saving significant costs at dealerships or independent shops.
Scope Of Manual:
Facilitates everything from basic upkeep to complete overhauls and troubleshooting of complex issues.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Troubleshooting, Rebuild, Restoration
Page Count
Estimated Pages:
500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Top End (Cylinder Head, Valves, Camshafts), Bottom End (Crankshaft, Connecting Rods, Piston), Oil Pump, Lubrication System, Cooling System
Fuel System:
Fuel Injection System (Throttle Body, Injectors, Fuel Pump, Regulator), Fuel Tank, Fuel Lines
Ignition System:
Ignition Coils, Spark Plugs, ECU Control, Timing
Transmission Drivetrain:
Clutch System (Operation, Adjustment, Replacement), Gearbox Internals, Final Drive (Shaft Drive, Universal Joint)
Electrical System:
Wiring Diagrams, Battery, Charging System (Stator, Regulator/Rectifier), Lighting System, Starter Motor, Ignition Switch, Switches and Controls
Braking System:
Front and Rear Brakes (Disc Brakes), Hydraulic System, Brake Pads, Calipers, Master Cylinders, Brake Lines
Suspension Steering:
Front Forks (Internal Components, Seals, Oil), Rear Shock Absorber, Swingarm, Steering Head Bearings
Frame Bodywork:
Frame Inspection, Body Panels, Fenders, Seat, Handlebars, Fuel Tank Mounting
Exhaust System:
Exhaust Pipes, Mufflers, Emission Control Components
Wheels Tires:
Wheel Bearings, Tire Inspection and Replacement, Rim Specifications
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Chain Adjustment (if applicable, though this is shaft drive), Lubrication Points, Air Filter Service
Engine Repair:
Top End Rebuild, Bottom End Rebuild, Valve Adjustment, Piston Replacement, Crankshaft Bearing Service
Fuel System Service:
Fuel Injector Cleaning/Replacement, Throttle Body Cleaning, Fuel Pump Testing
Transmission Service:
Clutch Service and Adjustment, Gearbox Oil Change, Shaft Drive Oil Change
Electrical Diagnostics:
Troubleshooting Electrical Faults, Charging System Testing, Lighting Circuit Repair
Brake Service:
Brake Pad Replacement, Brake Fluid Flush and Bleed, Caliper Rebuild
Suspension Fork Service:
Front Fork Seal Replacement, Fork Oil Change and Level Adjustment
Steering Head Service:
Steering Head Bearing Inspection and Replacement
Troubleshooting Guides:
Diagnostic Charts for Common Problems, Symptom-Based Troubleshooting
Wiring Diagrams:
Comprehensive Electrical Schematics for All Circuits
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchable Text:
Yes
Print Quality
Print Recommendation:
High-quality printing recommended for optimal readability of diagrams and schematics.
Binding Type
Binding Type For Print:
Spiral or comb binding recommended for lay-flat usability.
Paper Type
Paper Type For Print:
Durable paper stock suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, SOHC, V-twin
Displacement:
1670 cc (102 cubic inches)
Bore X Stroke:
97.0 mm x 113.0 mm
Compression Ratio:
8.5:1
Performance
Horsepower Approximate:
98 HP @ 5,750 RPM
Torque Approximate:
111.5 lb-ft @ 3,750 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher motorcycle oil
Oil Capacity With Filter Change:
4.0 Liters (4.2 US qt)
Cooling
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
5-speed, constant mesh
Primary Drive:
Gear
Final Drive:
Shaft Drive
Features
Clutch Type:
Wet, multiple disc
Transmission Oil Type:
Yamalube 4 (or equivalent) SAE 80 API GL-4 Gear Oil
Transmission Oil Capacity:
0.8 Liters (0.85 US qt)
📐 Dimensions
Exterior
Overall Length:
2350 mm (92.5 in)
Overall Width:
955 mm (37.6 in)
Overall Height:
1170 mm (46.1 in)
Seat Height:
735 mm (28.9 in)
Weights
Dry Weight Approximate:
273 kg (602 lbs)
Wet Weight Approximate:
294 kg (648 lbs)
Fuel Capacity:
20 Liters (5.3 US gal)
🛡️ Safety Features
Ratings
Crash Safety Standards:
N/A (Motorcycle specific safety focused on design and rider control)
Active Features
Braking System Type:
Hydraulic Disc Brakes (Front and Rear)
Tires Front:
120/70ZR18M/C (59W)
Tires Rear:
190/50ZR17M/C (75W)
Passive Features
Lighting:
Halogen Headlight, LED Taillight
Chassis Design:
Steel double-cradle frame for stability
💡 Technology Features
Infotainment
Infotainment System:
None (Focus on mechanical performance and rider experience)
Driver Assistance
Rider Aids:
None (ABS was not standard or widely available on this model)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
At every engine oil change.
Air Filter Inspection:
Every 6,000 km (3,700 miles)
Air Filter Replacement:
As needed, or every 18,000 km (11,000 miles)
Spark Plug Replacement:
Every 12,000 km (7,500 miles)
Final Drive Oil Change:
Every 12,000 km (7,500 miles) or 12 months
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4
Fork Oil Type:
Yamaha Fork Oil G-10 (or equivalent SAE 10W)
Fork Oil Level:
161 mm (6.34 in)
Known Issues
Potential Issues:
Occasional stator failure, regulator/rectifier issues, front fork seal leaks under hard use.
Maintenance Focus Areas:
Regular checks of electrical connections, proper brake fluid maintenance, and fork servicing are key for longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation
Established Year:
1955
Heritage Focus:
Known for innovation in engine design, performance motorcycles, and motorsport success.
Model Evolution
Roadstar Lineage:
Part of the Roadstar family, known for classic styling and powerful V-twin engines.
Warrior Distinction:
The Warrior model introduced a sportier, more performance-oriented take on the Roadstar platform with significant engine and chassis upgrades.
Production
Production Years Model:
2002-2009
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Praised for its powerful engine and sporty handling for a large cruiser.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for performance and reliability.
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