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2008-2012 Yamaha Star XV1900 Roadliner/Stratoliner/Raider S Service Repair Manual

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This manual covers the XV1900 Roadliner, Stratoliner, and Raider S models produced between 2008 and 2012. These motorcycles are powered by the renowned 1854cc V-twin engine, celebrated for its robust...
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2008-2012 Yamaha Star XV1900 Roadliner/Stratoliner/Raider S Service Repair Manual
This manual covers the XV1900 Roadliner, Stratoliner, and Raider S models produced between 2008 and 2012. These motorcycles are powered by the renowned 1854cc V-twin engine, celebrated for its robust build quality, comfortable ergonomics for long-distance riding, and sophisticated styling that appeals to cruiser enthusiasts. Designed to compete with established American V-twin manufacturers, the XV1900 platform offers a compelling blend of performance and classic cruiser aesthetics, making it a distinguished choice in its segment. This Factory Service Repair Manual provides comprehensive information essential for the maintenance, diagnosis, and repair of your XV1900 motorcycle. It details procedures for all major systems, including the engine, fuel system, ignition, transmission, electrical systems, brakes, suspension, and frame. With over 600 pages of content, this English-language digital manual includes routine maintenance schedules, detailed component rebuilds, systematic troubleshooting guides, and high-resolution wiring diagrams. It is an invaluable resource for owners and professional technicians alike, ensuring the longevity and optimal performance of these motorcycles.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XV1900 Roadliner/Stratoliner/Raider S
Model Years Covered:
2008, 2009, 2010, 2011, 2012
Codes
Vin Prefix:
5JX
👋 Introduction
Market Position
Market Segment:
Cruiser/Touring Motorcycle
Competitive Analysis
Key Competitors:
Harley-Davidson (Fat Boy, Heritage Softail), Honda (Valkyrie, Shadow), Kawasaki (Vulcan 2000), Indian (Chief).
Key Features
Vehicle Platform Strengths:
Yamaha's renowned V-twin engine technology, robust build quality, comfortable ergonomics for long-distance riding, and sophisticated styling appealing to classic cruiser enthusiasts.
Manual Value Proposition:
This manual provides the essential technical knowledge required to maintain, diagnose, and repair Yamaha's XV1900 series motorcycles, empowering owners and independent mechanics with factory-level information.
📋 Manual Details
Coverage Areas
Main Variants Covered:
Roadliner (XV1900), Stratoliner (XV1900), Raider S (XV1900CS)
Page Count
Estimated Page Count:
600+
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of the 1854cc V-twin engine, including cylinder head, valves, pistons, crankshaft, camshafts, lubrication system, and cooling system.
Fuel System:
Fuel injection system components, fuel pump, injectors, throttle body, sensors (MAP, IAT, TPS, O2), fuel pressure regulation, and related wiring.
Ignition System:
Ignition coil, spark plugs, CDI unit, timing, troubleshooting of ignition faults.
Electrical System:
Wiring diagrams for all circuits, battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, taillight, turn signals), instrumentation, horn, ECU, and sensor diagnostics.
Brakes:
Hydraulic brake system for front and rear, brake calipers, master cylinders, brake lines, brake pads, rotors, bleeding procedures, and troubleshooting.
Frame Bodywork:
Frame inspection, removal and installation of body panels (fenders, fuel tank, side covers, seat), handlebars, footrests, and other chassis components.
Transmission Drivetrain
Transmission Drivetrain:
5-speed constant mesh transmission, clutch (wet multi-plate), final drive (belt drive system), including maintenance, inspection, and repair of these components.
Suspension Steering
Suspension Steering:
Front telescopic forks (including Roadster and Raider specific setups), rear monoshock suspension, swingarm, steering system, wheel bearings, and alignment.
Troubleshooting
Diagnostic Procedures:
Systematic troubleshooting guides and flowcharts for common and uncommon issues across all major vehicle systems.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug maintenance, drive belt inspection and adjustment, brake fluid changes, coolant flushing, and lubrication points.
Component Rebuilds:
Detailed instructions for overhauling engine components, transmission, forks, brake calipers, and fuel injection system.
Wiring Diagrams:
Comprehensive, high-resolution wiring diagrams with color-coding for easy identification of circuits and components.
Technical Depth
Technical Depth:
Comprehensive coverage suitable for professional technicians and advanced DIY mechanics, including detailed torque specifications, clearances, and diagnostic fault codes (DTCs).
📊 Manual Specifications
File Format
File Format Details:
Searchable PDF for easy navigation and keyword finding, allowing users to quickly locate specific repair procedures.
Print Quality
Print Quality:
High-resolution digital scans ensuring clarity of diagrams, illustrations, and text for accurate interpretation.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, SOHC, 4-valve, V-twin
Displacement:
1854 cc (113.2 cu. in.)
Bore X Stroke:
100.0 mm x 118.0 mm
Compression Ratio:
8.4:1
Performance
Horsepower:
Approx. 97 hp @ 4750 rpm (Manufacturer Claim)
Torque:
Approx. 123 lb-ft @ 2500 rpm (Manufacturer Claim)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Mikuni DFI throttle body
Fuel Type:
Unleaded gasoline, minimum 87 octane
Lubrication System
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher motorcycle oil
Oil Capacity With Filter:
4.00 L (4.23 US qt)
Cooling System
Cooling Method:
Air-cooled with oil cooling circuits
🔧 Transmission
Standard
Transmission Type:
5-speed, constant mesh
Clutch Type:
Wet, multi-plate
Features
Final Drive:
Belt Drive (Gates Poly Chain)
Gear Ratios:
1st: 2.375, 2nd: 1.579, 3rd: 1.286, 4th: 1.083, 5th: 0.960
Fluid Requirements
Transmission Oil Type:
Yamalube Gear Oil API GL-3, SAE 80W
Transmission Oil Capacity:
0.90 L (0.95 US qt)
📐 Dimensions
Exterior
Overall Length:
Varies by model (e.g., Roadliner: 2535 mm / 99.8 in, Raider S: 2370 mm / 93.3 in)
Overall Width:
Varies by model (e.g., Roadliner: 985 mm / 38.8 in, Raider S: 960 mm / 37.8 in)
Overall Height:
Varies by model (e.g., Roadliner: 1475 mm / 58.1 in, Raider S: 1115 mm / 43.9 in)
Wheelbase:
Varies by model (e.g., Roadliner: 1715 mm / 67.5 in, Raider S: 1700 mm / 66.9 in)
Weights
Dry Weight:
Varies by model (e.g., Roadliner: 295 kg / 650 lbs, Raider S: 300 kg / 661 lbs)
Wet Weight:
Varies by model (e.g., Roadliner: 309 kg / 681 lbs, Raider S: 314 kg / 692 lbs)
Fuel Capacity:
22.0 L (5.8 US gal)
Seat Height:
Varies by model (e.g., Roadliner: 700 mm / 27.6 in, Raider S: 690 mm / 27.2 in)
🛡️ Safety Features
Ratings
Safety Ratings Notes:
Motorcycle safety is primarily determined by rider skill and adherence to safe riding practices. Manufacturer-specific crash test ratings are not typically applied in the same way as automobiles. However, Yamaha designs with safety features in mind.
Active Features
Braking System:
Hydraulic dual front disc brakes, Hydraulic rear disc brake. Features advanced caliper designs for consistent performance.
Lighting:
Halogen headlight, LED taillight, front and rear turn signals.
Passive Features
Chassis Design:
Rigid steel frame and optimized suspension geometry contribute to stable handling.
Tires:
Tubeless tires provide better performance and safety compared to tube-type tires.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation. No integrated infotainment system or audio typically found on these models. Focus is on essential riding information.
Driver Assistance
Rider Assistance Features:
No electronic rider aids such as ABS, traction control, or riding modes are standard on these models, emphasizing a raw, classic riding experience.
Connectivity
Connectivity Features:
N/A. Primarily mechanical and electrical systems without digital connectivity.
🔧 Maintenance
Service Intervals
Engine Oil Filter Change:
Every 4,000 miles (6,000 km) or 6 months, whichever comes first.
Air Filter Inspection:
Inspect every 4,000 miles (6,000 km), replace as needed.
Spark Plug Replacement:
Every 12,000 miles (20,000 km).
Drive Belt Inspection:
Inspect every 8,000 miles (12,000 km) for wear and tension. Replace based on condition, typically around 30,000-40,000 miles.
Brake Fluid Change:
Every 2 years or 12,000 miles (20,000 km).
Coolant Flush Replacement:
Every 2 years or 24,000 miles (40,000 km).
Fluid Specifications
Engine Oil Specification:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher motorcycle oil
Transmission Oil Specification:
Yamalube Gear Oil API GL-3, SAE 80W
Brake Fluid Specification:
SAE J1703 or FMVSS No. 116 DOT 3
Coolant Specification:
Permanent type coolant (ethylene glycol based) with demineralized water, 50:50 mix.
Known Issues
Common Wear Items:
Drive belt wear, clutch wear (especially under heavy use), front fork seal leaks, fuel injector cleaning requirements due to ethanol in fuel.
Electrical Gremlins:
Some owners have reported occasional issues with wiring harnesses or sensor connections, particularly related to vibration over long distances.
Engine Performance Notes:
The engine is known for its strong low-end torque. Ensuring proper fuel system maintenance is key to maintaining optimal performance.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha Corporation, a Japanese conglomerate, has a long history in musical instruments and audio equipment, expanding into motorcycles in 1955. Known for innovation, performance, and quality across its product lines.
Model Evolution
Xv1900 Lineage:
The XV1900 platform was introduced as Yamaha's flagship V-twin cruiser, designed to compete directly with American V-twin manufacturers. The Roadliner emphasized classic styling and comfort, the Stratoliner added touring features, and the Raider offered a more aggressive, custom-inspired look.
Production
Production Era:
The XV1900 series was produced globally from 2006 (initially as the Roadliner/Stratoliner) through 2014, with the Raider and Raider S variants joining later.
Manufacturing Locations:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The XV1900 series was generally well-received by motorcycle journalists and riders for its powerful engine, comfortable ride, and classic styling. Often cited for its value proposition in the large-displacement cruiser segment.
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