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Yamaha T135 Service Repair Manual 2005 Onwards

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The T135, a prominent underbone motorcycle introduced in 2005, is recognized for its robust engineering and versatile performance. This model, powered by a 135cc engine, offers a compelling blend of...
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Yamaha T135 Service Repair Manual 2005 Onwards
The T135, a prominent underbone motorcycle introduced in 2005, is recognized for its robust engineering and versatile performance. This model, powered by a 135cc engine, offers a compelling blend of efficiency and power, making it a favored choice for daily commuting and varied riding conditions across numerous markets. The commitment to quality is evident in the T135's reliable operation and rider-focused design, establishing it as a dependable option within its class. This comprehensive service and repair workshop manual provides in-depth guidance for the T135, covering all model variants from 2005 onwards. It details essential maintenance procedures, troubleshooting techniques, technical specifications, and repair instructions for all major systems, including the engine, transmission, brakes, and electrical components. The manual is designed to empower owners and technicians with the knowledge necessary to ensure the optimal performance and longevity of the T135 through clear, step-by-step instructions and detailed visual aids.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
T135
Product Name:
Yamaha T135 Service Repair Manual 2005 Onwards
Vehicle Type:
Underbone Motorcycle
Generation
Initial Production Year:
2005
Codes
Engine Displacement Code:
135cc
👋 Introduction
Market Position
Positioning:
The Yamaha T135 (often known as the Jupiter MX or Sniper MX in various markets) is a popular and versatile underbone motorcycle. This manual serves as an essential resource for owners and technicians seeking to maintain and repair it.
Competitive Analysis
Comparative Advantage:
This manual provides factory-level detail, mirroring the information used by authorized Yamaha service centers, offering a significant advantage over generic repair guides or limited online resources.
Key Features
Feature 1:
Instant download for immediate access to repair information.
Feature 2:
Comprehensive coverage ('A-Z') for all repairs.
Feature 3:
High-quality visual aids (pictures and diagrams) for clarity.
Feature 4:
Professional quality, detailed technical information.
📋 Manual Details
Coverage Areas
Primary Focus:
Service, Repair, Maintenance, Troubleshooting
Model Years Covered:
2005 onwards (all variants)
Page Count
Estimated Pages:
Varies by specific model year and engine variant, but designed to be comprehensive ('Full & Complete')
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English (Implied by context and industry standard for service manuals)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, tuning, component diagnostics (e.g., piston, cylinder, crankshaft)
Clutch:
Clutch assembly inspection, maintenance, and repair
Transmission:
Gearbox operation, maintenance, troubleshooting, and rebuild procedures
Cooling System:
Radiator, coolant flow, thermostat operation (if applicable, depending on specific T135 variant)
Fuel System:
Carburetor or Fuel Injection (FI) system maintenance, cleaning, and adjustment, fuel pump, fuel filter
Exhaust System:
Exhaust pipe, muffler inspection and replacement
Ignition System:
Spark plug, ignition coil, CDI unit, timing checks
Electrical System:
Battery, charging system, lighting, starter motor, horn, sensors, ECU diagnostics
Brakes:
Brake system inspection, fluid replacement, pad/shoe replacement, caliper/master cylinder service
Wheels Tires:
Wheel bearing inspection, tire pressure, tire replacement, wheel balancing
Steering Suspension:
Handlebar assembly, front fork service, rear shock absorber replacement, linkage maintenance
Frame Bodywork:
Chassis inspection, fairing removal and installation, seat, fuel tank maintenance
Wiring Diagrams:
Detailed electrical circuit diagrams for troubleshooting and component identification
Procedures Included
Maintenance Servicing:
Oil changes, filter replacements, chain adjustment, valve clearance checks, lubrication points
Fault Finding Troubleshooting:
Systematic diagnostic procedures for common and complex issues, error code interpretation (if applicable)
Repair Rebuild:
Step-by-step instructions for engine rebuilds, transmission overhauls, suspension component replacement, etc.
Adjustments:
Carburetor tuning, ignition timing adjustment, clutch and brake lever adjustments
Installation Replacement:
Procedures for replacing worn or damaged parts, including specific torque specifications
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to advanced engine and electrical diagnostics and repairs. Suitable for professional technicians and advanced DIY enthusiasts.
Visual Aids:
Numerous high-quality pictures and diagrams to illustrate procedures and component identification
📊 Manual Specifications
File Format
Compatibility:
All operating systems (PC & MAC compatible, including Windows 95, 98, 2000, Me, Xp, Vista, Windows 7, etc.)
Print Quality
Quality:
Professional Quality Information
Binding Type
Type:
Digital Download (PDF)
Paper Type
N A:
Not Applicable (Digital)
Searchability
Feature:
Searchable text within PDF format
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, SOHC, 2-valve (typically, specific variants may differ)
Displacement:
135 cc (approx.)
Bore X Stroke:
Typically around 54.0 x 58.7 mm (check specific model variant)
Cooling Method:
Air-cooled or Liquid-cooled (depending on specific T135 model variant)
Performance
Horsepower:
Varies by market and specific engine tune, typically in the range of 9-12 HP
Torque:
Varies by market and specific engine tune, typically around 9-11 Nm
Fuel System
Fuel Delivery:
Carburetor (e.g., Mikuni VM22 or similar) or Electronic Fuel Injection (EFI) depending on market and year
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:
Yamaha recommends API SE, SF, SG, SH, SJ, SL or higher, JASO MA compliant motorcycle oil (e.g., Yamalube 4-stroke motorcycle oil 10W-40)
Oil Capacity:
Approx. 1.0 - 1.2 liters (check manual for exact specification and filter change interval)
🔧 Transmission
Standard
Type:
4-speed or 5-speed rotary or constant mesh gearbox
Clutch Type:
Wet, multi-plate clutch
Optional
N A:
N/A (typically single transmission option per model variant)
Features
Drive Type:
Chain drive
Gear Shifting:
Rotary or sequential shifting mechanism
📐 Dimensions
Exterior
Length:
Varies by market, typically around 1900-1950 mm
Width:
Varies by market, typically around 700-750 mm
Height:
Varies by market, typically around 1050-1100 mm
Weights
Dry Weight:
Approx. 100-105 kg (check specific model variant)
Gross Vehicle Weight Rating:
Check specific model specification for GVWR
Fuel Tank Capacity:
Approx. 4.0 - 4.5 liters (check specific model variant)
🛡️ Safety Features
Ratings
Crash Test Results:
Not typically subjected to standardized automotive crash testing as per car industry norms. Safety focused on rider protection through design and operational integrity.
Active Features
Braking System:
Front disc brake, Rear drum brake (standard), some variants may feature front and rear disc brakes.
Passive Features
Frame Construction:
Robust frame designed for stability and rider support
Lighting:
Headlight, taillight, turn signals for visibility
💡 Technology Features
Infotainment
N A:
N/A (focus on core motorcycle functionality, no infotainment system).
Driver Assistance
N A:
N/A (basic features like reliable ignition and braking systems).
Connectivity
N A:
N/A (no digital connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 6 months, whichever comes first (refer to specific manual for exact interval and oil type)
Air Filter Cleaning:
Every 3,000 km or 6 months, replace as needed
Spark Plug Replacement:
Every 6,000 km or 12 months
Valve Clearance Check:
Every 6,000 km or 12 months (critical for performance and engine longevity)
Brake Fluid Replacement:
Every 12,000 km or 24 months (if equipped with disc brakes)
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG or higher, JASO MA
Coolant:
Permanent type antifreeze/coolant mixed with distilled water (if liquid-cooled model)
Known Issues
Common Concern 1:
Carburetor clogging due to fuel quality or infrequent use, leading to starting issues or poor performance.
Common Concern 2:
Chain and sprocket wear, requiring regular adjustment and eventual replacement.
Common Concern 3:
Front fork seal leaks or rear shock absorber degradation over time, affecting ride quality and handling.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha Motor Corporation is a globally renowned manufacturer of motorcycles, sporting goods, and marine products, known for innovation and performance.
Model Evolution
Evolutionary Path:
The T135 was developed to fill the gap in the premium underbone segment, offering enhanced performance, styling, and features compared to smaller displacement models. It has seen updates and variations across different markets.
Production
Manufacturing Locations:
Primarily manufactured in Southeast Asian countries like Indonesia, Thailand, and Vietnam for various regional markets.
🏆 Awards & Recognition
Recognitions
Market Performance:
Consistently popular in its segment across various Asian markets, often lauded for its balance of performance, economy, and reliability.
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