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2005 Yamaha T135 Service Repair Manual

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This manual covers the 2005 T135, also known by its various market names including Exciter 135, Sniper 135, Jupiter MX, and Crypton X. As a product of extensive heritage in...
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Taper: Motorcycle
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UGS: 129687
2005 Yamaha T135 Service Repair Manual
This manual covers the 2005 T135, also known by its various market names including Exciter 135, Sniper 135, Jupiter MX, and Crypton X. As a product of extensive heritage in motorcycle engineering, the T135 is recognized for its practicality, fuel efficiency, and sporty performance within the underbone segment. Its design emphasizes reliability and quality construction, making it a popular choice in markets such as Southeast Asia. The motorcycle features a 135 cc liquid-cooled, 4-stroke SOHC engine with fuel injection, a centrifugal automatic clutch, and a chain final drive, offering a balance of performance and ease of use. This comprehensive service repair manual provides detailed information for the maintenance, diagnosis, and repair of your 2005 T135. It covers all essential systems, including the engine, drivetrain, chassis, suspension, braking system, and electrical components, with in-depth instructions for overhauls, component replacement, and troubleshooting. The manual is designed to assist DIY enthusiasts, home mechanics, and professional technicians by offering clear, step-by-step guidance, diagnostic procedures, and technical specifications, ensuring the optimal performance and longevity of your motorcycle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
T135
Model Nickname:
Exciter 135 / Sniper 135 / Jupiter MX / Crypton X
Year:
2005
Codes
Chassis Code:
Considered model specific and not explicitly stated, but commonly identified by the T135 designation.
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, home mechanics, and professional motorcycle repair shops.
Competitive Analysis
Value Proposition:
Provides the same in-depth technical information used by professional dealerships, enabling significant cost savings through self-maintenance and repair.
Key Features
Accessibility:
Instant download provides immediate access to critical repair information.
Ease Of Use:
Easy-to-follow, step-by-step instructions with abundant visuals make complex repairs accessible to all skill levels.
Comprehensiveness:
Covers all aspects of the motorcycle from general information to advanced technical specifications and troubleshooting.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service and repair for the 2005 Yamaha T135 motorcycle.
Secondary Coverage:
Diagnostic procedures, maintenance schedules, troubleshooting, parts replacement, and component overhaul.
Page Count
Estimated Pages:
Varies, but typically 300-500 pages for comprehensive service manuals.
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of engine removal, installation, fuel system (including fuel injection), lubrication, cooling, combustion, cylinder head, valves, alternator, starter clutch, crankcase, piston, cylinder, crankshaft, transmission, and balancer.
Drivetrain:
Comprehensive sections on gearbox, clutch, transmission system, and drivetrain components.
Chassis And Suspension:
Front wheel and steering system, rear wheel system, chassis, suspension, fenders, and exhaust pipe.
Electrical:
Complete coverage of the electrical system, including battery, charging system, ignition system, electric starter, lights, meters, switches, and detailed wiring diagrams.
Braking System:
Detailed information on the braking system, including components, maintenance, and repair.
Bodywork And Fixtures:
Body and fixtures, frame, body panels, exhaust system, wheels, and tires.
Procedures Included
Maintenance:
Periodic checks and adjustments, routine maintenance procedures, and fluid specifications.
Repair:
Step-by-step instructions for component repair, overhaul, and replacement.
Diagnostics:
Detailed troubleshooting guides and diagnostic procedures for identifying and resolving issues.
Rebuilds And Restoration:
Comprehensive guidance for engine rebuilds, transmission overhauls, and full vehicle restoration.
Technical Depth
Depth:
Highly detailed, covering everything from basic maintenance to complex engine and electrical system repairs, suitable for professional technicians.
Engine Rebuild:
Detailed instructions for crankshaft, connecting rod, piston, cylinder, and valve train overhaul.
Electrical Diagnostics:
Includes specific troubleshooting trees for ignition, charging, starting, and lighting systems, utilizing detailed wiring diagrams.
Fuel System Diagnostics:
Covers fuel pump, injectors, sensors (TPS, MAP, O2 if applicable), and ECU troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
Print Quality
Printability:
All pages are printable.
Content Richness:
Contains illustrations, diagrams, specifications, step-by-step instructions, pictures, and procedures.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve
Displacement:
135 cc
Bore X Stroke:
Refer to manual for exact specifications for the 2005 model year. Typically around 52.4 x 60.2 mm.
Cooling System:
Liquid-cooled
Performance
Horsepower Output:
Refer to manual for exact figures; typically in the range of 10-12 HP.
Torque Output:
Refer to manual for exact figures; typically in the range of 9-10 Nm.
Fuel System
Fuel Delivery:
Fuel Injection (Fi)
Fuel Type:
Unleaded gasoline
Lubrication
Lubrication Type:
Wet sump
Oil Type Specification:
Yamaha recommends Yamalube 4-stroke oil or equivalent SAE 10W-40 API SG or higher.
Oil Capacity:
Refer to manual; typically around 1.0 - 1.2 liters.
🔧 Transmission
Standard
Transmission Type:
Automatic (Clutchless, semi-automatic)
Gear Selection:
Rotary type, 4-speed or 5-speed depending on market variation.
Features
Clutch Operation:
Centrifugal automatic clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Refer to manual for exact specifications; typical for this class of motorcycle.
Overall Width:
Refer to manual for exact specifications.
Overall Height:
Refer to manual for exact specifications.
Weights
Dry Weight:
Refer to manual for exact specifications; typically around 100-105 kg.
Wet Weight:
Refer to manual for exact specifications.
🛡️ Safety Features
Active Features
Braking System:
Front: Disc brake; Rear: Drum brake (some markets may have disc rear).
Lighting:
Headlight, taillight, turn signals, brake lights.
Passive Features
Frame Construction:
Steel diamond frame for rigidity and stability.
💡 Technology Features
Infotainment
Display Type:
Analog or digital instrument cluster depending on specific market variant, including speedometer, odometer, fuel gauge, and indicator lights.
Driver Assistance
Fuel Injection:
Advanced fuel injection system for optimized performance, fuel economy, and emissions control.
Connectivity
Diagnostic Ports:
OBD-II (or equivalent) diagnostic port for electronic troubleshooting and data retrieval (refer to manual for location and protocol).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or every 6 months, whichever comes first. Refer to manual for precise intervals.
Air Filter Cleaning Replacement:
Check and clean every 2,000-4,000 km, replace as needed. Refer to manual.
Spark Plug Replacement:
Typically every 10,000-15,000 km. Refer to manual for specific plug type and gap.
Valve Clearance Adjustment:
Recommended at initial service and then at intervals specified in the manual, usually around 10,000-20,000 km.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze coolant (refer to manual for specific mixture ratio and type).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to manual for exact specification).
Known Issues
Common Wear Items:
Clutch wear, chain and sprockets, brake pads, tires, and occasional fuel injector cleaning.
Potential Electrical:
While generally reliable, issues with the charging system or sensors can arise with age and mileage. Wiring diagrams in the manual are crucial for diagnosis.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycle Division:
Yamaha Motor Company, established in 1955, is renowned for its innovation in motorcycle engineering and motorsports dominance across various disciplines.
Model Evolution
T135 Lineage:
The T135 represents a popular evolution of Yamaha's underbone or 'cub' motorcycle segment, known for its practicality, fuel efficiency, and sporty performance.
Production
Manufacturing Regions:
Primarily produced in Southeast Asia (e.g., Indonesia, Thailand) to serve these high-demand markets.
🏆 Awards & Recognition
Recognitions
Market Popularity:
Consistently a top-selling model in many Southeast Asian markets due to its blend of performance, fuel efficiency, and affordability.
Ratings
Reliability:
Yamaha generally has a strong reputation for reliability and build quality, which is reflected in the T135's performance in its segment.
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