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2005 Yamaha T135 Motorcycle Service Repair Manual

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The 2005 T135, an initial generation model, represents a robust and reliable option in the underbone motorcycle segment. Known for its sporty performance and fuel efficiency, this model has earned...
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2005 Yamaha T135 Motorcycle Service Repair Manual
The 2005 T135, an initial generation model, represents a robust and reliable option in the underbone motorcycle segment. Known for its sporty performance and fuel efficiency, this model has earned a strong market reputation for its affordability and dependability. Its engineering, originating from Japan, focuses on delivering a practical yet engaging riding experience, making it a popular choice for daily commuting and recreational use. This comprehensive service repair manual provides essential information for maintaining and repairing the 2005 T135. It covers a wide range of topics including engine overhaul, cooling and fuel systems, chassis components, and the electrical system. Detailed procedures for periodic maintenance, disassembly, reassembly, and troubleshooting are included, along with advanced diagnostic and rebuild guidance. This manual is an indispensable resource for enthusiast owners, independent repair shops, and DIY mechanics aiming to keep their T135 in optimal condition.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
T135
Year:
2005
Codes
Chassis Code:
T135
Generation
Model Generation:
Initial Generation
👋 Introduction
Market Position
Target Audience:
Enthusiast owners, independent repair shops, and DIY mechanics seeking comprehensive service information.
Key Features
Completeness:
Considered the most complete service repair manual available for the 2005 Yamaha T135.
Value Proposition
Benefits:
Enables owners to perform all necessary maintenance, repairs, and diagnostics, saving time and money.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Page Count
Total Pages:
349
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Download Type:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete disassembly, inspection, repair, and reassembly of engine components.
Cooling System:
Inspection, maintenance, and repair of radiator, hoses, coolant, and associated components.
Fuel System:
Carburetor tuning, cleaning, and overhaul; fuel line inspection and replacement.
Chassis Components:
Suspension, steering, wheels, brakes, and frame inspection and repair.
Electrical System:
Wiring diagrams, component testing, ignition system, lighting, charging system, and starting system.
Procedures Included
Periodic Maintenance:
Scheduled checks, fluid changes, filter replacements, and component adjustments.
Disassembly Reassembly:
Step-by-step instructions for dismantling and reassembling all major vehicle systems and components.
Troubleshooting:
Diagnostic guides and symptom-based problem-solving for common issues.
Technical Depth
Diagnostics:
Advanced diagnostic procedures and specifications for pinpointing faults.
Rebuild Guidance:
Detailed instructions for complete engine rebuilds and component overhauls.
📊 Manual Specifications
File Format
Print Quality:
High-resolution, printable across all pages.
Compatibility
Operating Systems:
Compatible with all versions of Windows, Mac, and Linux.
Requirements
Software Dependencies:
Adobe PDF Reader, Winzip (or equivalent decompression software).
Delivery
Shipping Cost:
None
Delivery Method:
Digital Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, single-cylinder
Displacement:
134 cc
Performance
Bore X Stroke:
54.0 mm x 58.7 mm
Compression Ratio:
9.3:1
Fuel System
Carburetor Model:
Mikuni VM22 (or similar specific to the model)
Lubrication
Oil Type:
Yamalube 4 (or API SG, SAE 10W-40)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
Constant-mesh, 4-speed
Features
Clutch Type:
Wet, multiple-disc
Fluid Requirements
Transmission Oil Type:
Yamalube 4 (or API SG, SAE 10W-40)
📐 Dimensions
Exterior
Length:
1925 mm (approx.)
Width:
715 mm (approx.)
Height:
1045 mm (approx.)
Weights
Curb Weight:
103 kg (approx.)
🛡️ Safety Features
Active Features
Braking System Front:
Disc brake
Braking System Rear:
Drum brake
Passive Features
Lighting System:
Halogen headlight, LED taillight (specifications vary by region).
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, tachometer, fuel gauge, and indicator lights.
Connectivity
Lighting Technology:
Traditional incandescent bulbs and halogen headlight.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 3 months, whichever comes first.
Air Filter Cleaning:
Every 6,000 km or 6 months.
Spark Plug Replacement:
Every 10,000 km.
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant, 50% mixture with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 (refer to specific model documentation for exact recommendation).
Known Issues
Carburetor Tuning:
Can require periodic tuning due to environmental factors or fuel quality variations.
Idle Speed Instability:
May occur if carburetor is dirty or vacuum leaks are present.
Technical Specifications
Valve Clearance Intake:
0.08 - 0.13 mm (COLD)
Valve Clearance Exhaust:
0.13 - 0.18 mm (COLD)
Idle Rpm:
1300 - 1500 rpm
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Model Evolution
T135 Introduction:
The T135 (often referred to as Exciter or Sniper in various markets) was introduced as a sporty and fuel-efficient underbone motorcycle.
Production
Manufacturing Region:
Primarily Asia (e.g., Indonesia, Thailand)
🏆 Awards & Recognition
Recognitions
Market Reputation:
Popular for its reliability, performance, and affordability in its segment.
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