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Yamaha T135 Service Repair Manual

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This manual covers the Yamaha T135, also known by common names such as the Yamaha Exciter 135, Yamaha Sniper MX 135, and Yamaha Jupiter MX 135. Introduced as a premium...
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Yamaha T135 Service Repair Manual
This manual covers the Yamaha T135, also known by common names such as the Yamaha Exciter 135, Yamaha Sniper MX 135, and Yamaha Jupiter MX 135. Introduced as a premium entry-level sport underbone motorcycle, the T135 is recognized for its sporty performance, featuring a high-performance 4-stroke, SOHC, 4-valve, liquid-cooled engine with a displacement of approximately 135 cc. Its engineering quality and reliability have made it a popular choice in its segment, competing with models from other manufacturers. The vehicle's design focuses on delivering an engaging riding experience, making it a well-regarded option for riders seeking performance and agility. This comprehensive Factory Service Manual (FSM) is designed to provide detailed guidance for the maintenance, repair, and troubleshooting of the Yamaha T135. It covers all essential systems, including the engine, cooling system, fuel system, chassis, and electrical system, offering step-by-step instructions for component removal, repair, and reassembly. The manual also includes scheduled maintenance procedures, diagnostic guides for common issues, and precise technical specifications such as torque values and clearances. Its purpose is to empower owners, mechanics, and technicians with the knowledge required to ensure the optimal performance, longevity, and safe operation of the motorcycle, with content available in English.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
T135
Common Names:
Yamaha Exciter 135, Yamaha Sniper MX 135, Yamaha Jupiter MX 135
👋 Introduction
Market Position
Positioning:
Premium entry-level sport underbone motorcycle
Competitive Analysis
Competitors:
Honda Wave series, Suzuki Smash series, Modenas Kriss series
Key Features
Performance Orientation:
Known for its sporty performance within the underbone segment
Engine Technology:
Features a high-performance 4-stroke, SOHC, 4-valve engine with liquid cooling
Manual Utility:
Essential for owners and technicians to maintain optimal performance and longevity
📋 Manual Details
Coverage Areas
Coverage Type:
Comprehensive Service and Repair
Regions Covered:
Global (specific market variations may exist)
Page Count
Estimated Page Count:
Estimated 300-500 pages (typical for comprehensive motorcycle service manuals)
Manual Type
Manual Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, internal components, lubrication, timing, compression
Cooling System:
Radiator, coolant, thermostat, fan (if applicable)
Fuel System:
Carburetor (Mikuni VM series or similar), fuel lines, fuel pump (if applicable)
Chassis:
Frame, suspension (front fork, rear shock absorber), steering, wheels, tires, brakes
Electrical System:
Ignition system (CDI), charging system (stator, regulator/rectifier), battery, lighting, starter motor, wiring diagrams
Exhaust System:
Exhaust pipe, muffler, catalytic converter (if applicable)
Bodywork:
Fairings, seat, fuel tank, fenders, covers
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug service
Diagnostics:
Troubleshooting guides for common problems, symptom-based fault finding
Repair:
Step-by-step instructions for component removal, disassembly, repair, assembly, and installation
Adjustments:
Carburetor tuning, valve clearance adjustment, brake lever adjustment, clutch lever adjustment
Technical Depth
Depth:
Comprehensive, suitable for both novice mechanics and experienced technicians
Detail Level:
Detailed torque specifications, clearances, and tolerances for all components
Diagnostic Tools:
Information on necessary special tools and diagnostic procedures
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans with searchable text (typical for professional manuals)
Print Quality
Print Recommendation:
Printable on standard paper for workshop use
Binding Type
Binding Type:
Digital (PDF) - No physical binding
Paper Type
Paper Type:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve
Cooling System:
Liquid-cooled
Displacement:
135 cc (approximately, depending on specific variant)
Bore X Stroke:
Typically around 54.0 mm x 58.7 mm
Compression Ratio:
Typically around 10.0:1 or 11.0:1
Performance
Horsepower Output:
Estimated 11-13 HP (varies by year and market, exact figures in manual)
Torque Output:
Estimated 9-10 Nm (varies by year and market, exact figures in manual)
Fuel System
Fuel Delivery:
Carburetor (e.g., Mikuni VM24 or similar)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
Yamalube or equivalent SAE 10W-40 API SG or higher
Oil Capacity:
Approximately 0.9 - 1.0 Liters (refer to manual for exact capacity)
🔧 Transmission
Standard
Transmission Type:
Constant mesh 4-speed rotary or semi-automatic (clutch lever operation or automatic clutch)
Optional
Optional Transmission:
Varies by market/generation (e.g., 5-speed manual variants may exist)
Features
Clutch Type:
Wet, multiple-disc
Gear Ratios:
Detailed gear ratios provided in manual
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Approx. 1900-1945 mm (varies by generation)
Overall Width:
Approx. 705-720 mm (varies by generation)
Overall Height:
Approx. 1040-1050 mm (varies by generation)
Wheelbase:
Approx. 1240-1260 mm (varies by generation)
Weights
Dry Weight:
Approx. 95-105 kg (varies by generation)
Wet Weight:
Approx. 100-110 kg (varies by generation, includes fluids)
Fuel Tank Capacity:
Approx. 4.0 - 4.5 Liters
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for motorcycle type in typical automotive safety rating systems
Active Features
Braking System:
Front Disc Brake, Rear Drum Brake (some models may have rear disc)
Suspension:
Telescopic front fork, Monoshock rear suspension
Passive Features
Lighting:
Halogen headlight, LED tail light (depending on generation)
💡 Technology Features
Infotainment
Infotainment Features:
Basic analog/digital instrument cluster with speedometer, tachometer, fuel gauge, odometer
Driver Assistance
Driver Assistance:
Not applicable for this model segment
Connectivity
Connectivity Options:
Not applicable
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km or 3 months, whichever comes first (refer to manual for specific recommendations)
Valve Clearance Interval:
Initial check at 1,000 km, then every 6,000 km (refer to manual)
Spark Plug Replacement:
Every 10,000 km or as needed (refer to manual for type and gap)
Chain Lubrication Adjustment:
Every 500 km or after riding in rain
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 API SG or higher (Yamalube recommended)
Coolant Type:
Ethylene glycol-based antifreeze (50% mixture with distilled water)
Known Issues
Common Wear Items:
Clutch plates, drive chain, sprockets, brake pads, fork seals
Potential Problems:
Carburetor jetting issues in different altitudes/climates, charging system component failure (rectifier/regulator) under high mileage
📚 Vehicle History
Brand Heritage
Yamaha Motorcycle Legacy:
Yamaha Motor Company has a long and successful history in producing high-performance motorcycles across various segments.
Model Evolution
T135 Generations:
Introduced in the mid-2000s, the T135 has undergone several updates and model variations (e.g., Exciter, Sniper, Jupiter MX) with minor design and specification changes over the years.
Production
Production Regions:
Primarily manufactured in Southeast Asia (e.g., Indonesia, Malaysia, Thailand)
🏆 Awards & Recognition
Recognitions
Market Recognition:
Highly popular and well-regarded in its segment for performance and reliability
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to its sporty nature and accessible maintenance
Certifications
Emission Standards:
Compliant with regional emission standards applicable at the time of manufacture; manual details specific requirements
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