Yamaha T135(S-SE) 2005-2009 Service Repair Manual Pdf

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This manual covers the T135, also known as the Exciter 135 or Jupiter MX, for the model years 2005 through 2009. This sport underbone motorcycle is recognized for its sporty...

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Taper: Motorcycle

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UGS: 141605

Mots clés: 2005 2006 2007 2008 2009 Motorcycle Motorcycles T135 T135(S-SE) Yamaha

Variantes de produits

Description

This manual covers the T135, also known as the Exciter 135 or Jupiter MX, for the model years 2005 through 2009. This sport underbone motorcycle is recognized for its sporty styling, fuel efficiency, and performance-oriented design within its class, often featuring an automatic clutch and a 4-speed transmission. Manufactured by a global leader in powersports, the T135 has been a popular choice in Asian markets, competing effectively with other models in the entry-level to mid-range sport underbone segment. Its engineering quality and reliability have contributed to its strong market performance and widespread appeal. This comprehensive factory service manual provides detailed information for the service, repair, and maintenance of the T135. It covers all essential systems, including the engine mechanicals, fuel injection, cooling and lubrication, chassis, electrical system, brakes, and wheels. The manual includes step-by-step repair procedures, diagnostic guides, troubleshooting assistance, and critical technical specifications. With its in-depth coverage, this manual is an invaluable resource for owners and professional technicians alike, enabling them to maintain and repair the vehicle effectively and ensure its optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

T135 (Exciter 135 / Jupiter MX)

Model Variants:

S, SE

Model Years Covered:

2005, 2006, 2007, 2008, 2009

Codes

Chassis Code:

E.g., 45Z1 (Specific chassis codes for variants may exist within the manual)

👋 Introduction

Market Position

Vehicle Segment:

Entry-level to mid-range automatic/semi-automatic sport underbone motorcycle, popular in Asian markets.

Competitive Analysis

Competitors:

Honda Wave series, Suzuki Smash series, Modenas Kriss series, various regional brands.

Key Features

Design Philosophy:

Sporty styling, performance-oriented for its class, fuel efficiency, reliability, often featuring an automatic clutch and 4-speed transmission.

Manual Value Proposition

Diy Benefit:

Enables owners to perform maintenance and repairs themselves, saving significant costs compared to dealership services.

Manual Accessibility

Delivery:

Instant download, eliminating shipping costs and delays.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Repair, Maintenance, Diagnosis

Market Focus:

Global (likely with regional specifications noted)

Page Count

Estimated Page Count:

Detailed service manuals for motorcycles of this era typically range from 300 to 600+ pages, depending on the depth of coverage.

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, inspection, components, lubrication, cooling

Fuel System:

Fuel injection (FI) system diagnosis, fuel pump, injectors, throttle body, fuel tank, fuel lines

Exhaust System:

Exhaust pipe, muffler, catalytic converter (if applicable), lambda sensor (if applicable)

Cooling Lubrication:

Cooling system operation, coolant, radiator, water pump, oil lubrication system, oil pump, oil filter

Chassis Frame:

Frame inspection, front fork, rear shock absorber, swingarm, steering system

Electrical System:

Battery, charging system (stator, rectifier/regulator), ignition system, starter motor, lighting, instrumentation, sensors

Braking System:

Front and rear brakes, brake fluid, brake lines, calipers, master cylinders, brake discs

Wheel Tire System:

Wheels, tires, wheel bearings, tire pressure specifications

Emission Control:

Emission control system components, diagnosis, regulatory information

Procedures Included

Maintenance Procedures:

Oil change, filter replacement, spark plug replacement, chain adjustment, brake pad replacement, coolant flush

Diagnostic Procedures:

Troubleshooting guides for all major systems, diagnostic trouble codes (DTCs) for FI system

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment for all major systems

Engine Rebuild:

Detailed instructions for engine disassembly, inspection of internal components (pistons, rings, valves, crankshaft), and reassembly.

Wiring Diagrams:

Complete electrical system wiring diagrams for easy fault tracing.

Technical Depth

Depth:

Comprehensive, covering everything from basic periodic maintenance to complex engine and electrical system repairs, suitable for professional technicians and experienced DIYers.

📊 Manual Specifications

File Format

Compatibility:

Windows and Mac OS

Print Quality

Printability:

All pages are printable.

Binding Type

Binding:

N/A (Digital Download - PDF format implies no physical binding)

Paper Type

Paper:

N/A (Digital Download - PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, 2-valve

Displacement:

135 cc (Specific cubic centimeters will be detailed in the manual, e.g., 134.4 cc)

Bore X Stroke:

Typical values for this engine will be provided in the manual (e.g., 54mm x 58.7mm or similar).

Performance

Horsepower:

Approximately 10-12 HP (exact figures vary by market and specific tuning, detailed in manual).

Torque:

Approximately 10-12 Nm (exact figures vary by market and specific tuning, detailed in manual).

Fuel System

Fuel Delivery:

Fuel Injection (FI)

Fuel Type:

Unleaded Gasoline

Cooling System

Cooling Method:

Liquid-cooled

Lubrication System

Oil Type:

Yamalube or equivalent SAE 10W-40 API SG or higher motorcycle oil (specifics in manual).

Oil Capacity:

Approximately 0.95 - 1.0 Liters (without filter change, precise figures in manual).

🔧 Transmission

Standard

Transmission Type:

4-speed Rotary Gearbox with Automatic Clutch

Features

Clutch Operation:

Automatic clutch operation, eliminating the need for a manual clutch lever.

Gear Ratios

Gear Ratios:

Specific gear ratios for each speed will be detailed in the manual.

📐 Dimensions

Exterior

Length:

Typical for segment, approx. 1900-2000 mm (precise figures in manual).

Width:

Typical for segment, approx. 700-750 mm (precise figures in manual).

Height:

Typical for segment, approx. 1000-1100 mm (precise figures in manual).

Weights

Dry Weight:

Approximately 100-106 kg (depending on variant, precise figures in manual).

Gross Vehicle Weight:

Specific GVWR will be detailed in the manual.

Wheels Tires

Front Tire Size:

e.g., 70/90-17 (Specific sizes will be in manual).

Rear Tire Size:

e.g., 80/90-17 or 100/70-17 (Specific sizes will be in manual).

Wheel Type:

Cast alloy or spoke wheels (depending on variant, SE likely has alloy).

🛡️ Safety Features

Active Features

Braking:

Disc brakes front and rear. ABS is typically not a standard feature on this model/segment.

Passive Features

Lighting:

Halogen headlamp, LED tail lamp (depending on specific variant and year updates).

Frame Construction:

Underbone frame, designed for rigidity and rider ergonomics.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital speedometer, analog tachometer, fuel gauge, odometer, trip meter, FI warning light, engine temperature indicator (details of specific features per variant in manual).

Driver Assistance

Efi Management:

Electronic Fuel Injection system managed by an ECU for optimal performance and emissions.

Connectivity

Diagnostic Ports:

Specific diagnostic connector for FI system troubleshooting using appropriate tools, detailed in manual.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000 km or 3 months, whichever comes first (typical for FI models, precise interval in manual).

Air Filter Cleaning:

Every 6,000 km (typical, actual interval in manual).

Spark Plug Replacement:

Every 10,000 km or as needed based on inspection (typical, specific plug type and gap in manual).

Brake Fluid Change:

Every 2 years or as recommended by inspection.

Fluid Specifications

Coolant Type:

Permanent type antifreeze (ethylene glycol based, 50% solution) or Yamaha Coolant (specific type/color in manual).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (specific to caliper type, check manual).

Known Issues

Common Wear Items:

Clutch plates (automatic), spark plugs, brake pads, drive chain and sprockets, front fork seals.

Fi System Potential:

While generally reliable, FI system components like injectors or sensors can require specialized diagnosis, covered extensively in the manual.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company, a renowned Japanese manufacturer known for motorcycles, marine products, and musical instruments.

Model Evolution

Introduction Context:

The T135 was Yamaha's successor and competitor to earlier successful 125cc/135cc sport underbones, aiming to offer a sportier riding experience and advanced features like FI.

Production

Manufacturing Locations:

Primarily manufactured in Indonesia and Thailand for various Asian markets.

🏆 Awards & Recognition

Recognitions

Market Performance:

The T135 model line has historically been a top seller in many Southeast Asian markets due to its blend of performance, fuel efficiency, and sporty styling.